FormAlloy

Engineered specifically for Laser Cladding, DED, Thermal Spray & WAAM manufacturing systems. We combine Continuous Improvement with Digital Transformation for enhanced productivity and reporting. Correlate acoustics with the specific issues that impact production quality. Implement real-time & digital twin capabilities that enhance productivity.

Meltio’s Laser Metal Deposition process does not require industrial infrastructure and is instead built around the wire, which is the safest, cleanest, and most affordable metal feedstock in the market. It can be used across industrial prototyping, mold and die, one-offs, short runs, mass manufacturing, maintenance, cladding, and repair. Whether you need a turn-key metal 3D printer, CNC integration for hybrid manufacturing, or robotic integration for bigger components, we have the perfect solution to fit your needs.

We are committed to supplying metal parts of the highest quality and sharing knowledge to support potential users in their adoption of this manufacturing process. We carry out in-house heat treatments, 5axis CNC machining, as well as finishing and testing. Our customers return to us because of our vast understanding of 3D printing and its applications, as well as Design For Additive Manufacturing (DFAM). Digital manufacturing enables to build parts and products without investing in tooling and with no set-up costs. Benefits of additive manufacturing include weight reduction, improved performance, rapid development and validation of prototypes, as well as expanded design capabilities.

Most additive manufacturing processes are slow, inconsistent, expensive, and difficult to scale. Our solutions solve for all of these challenges. Our patented modular DLP build process combined with closed-loop and automation technology enables larger builds at faster speeds- without sacrificing accuracy or consistency. Our modular DLP systems and antimony-free materials work together to produce stable, accurate, smooth-finish investment casting patterns up to 10x faster compared to legacy SLA and wax processes. We are a small and close-knit team of engineers, software developers, and chemists with deep experience in manufacturing technology and process development for high-volume applications.

FDR technology is the only solution in the 3D printing market that enables production of fine detail without sacrificing quality. Smart Fusion is the latest advancement in metal additive manufacturing with real-time intelligent heat management and the reduction of support structures.

MADE-3D aims to enhance the additive manufacturing process in order to enable the multi-material processing for multi-material components with locally tailored properties to meet the challenging application requirements and improve component performance. MADE-3D will utilize a lean system design approach with science-based models using Direct Energy Deposition (DED) and Laser Powder Bed Fusion (L-PBF). Metal additive manufactured, topology optimized components have already demonstrated the immense impact of weight reduction, resource efficiency, and mechanical performance. Besides, will investigate the circular material cycle to achieve sustainable manufacturing routes. The main challenge in 3D printing is the inability to print the majority of steels and alloys without encountering issues like cracking. The lack of available combinations of multiple materials is a significant barrier to achieving progress in 3D printing. Additive Manufacturing technologies are improved to the state of industrialization and thus disrupt 3D printing applications. Designers are provided with novel information on design guidelines essential to exploit the advantages of multi-material processing leading to numerous product improvements as demonstrated in this project.