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Powder Alloy Corporation
Loveland, United States
B
1-10 Employees
-
Key takeaway
Powder Alloy Corporation specializes in producing high-quality metal and ceramic powders, which includes thermal barrier top coats. Their commitment to consistency and rigorous quality control enhances the reproducibility and application of these coatings.
Highlighted product
Product
Thermal Barrier Top Coats - Powder Alloy Corporation
Thermic Coating Industries
Geylang, Singapore
C
- Employees
-
Key takeaway
Thermic Coating Industries specializes in thermal spray coating, providing effective solutions for surface protection against various forms of wear and corrosion. Their expertise in thermal barrier coatings enhances component life and performance, reducing downtime and promoting competitiveness in industrial applications.
Highlighted product
Core business
Thermal Spray Coating Applications Specialist Singapore | Thermic
KL Coatings Inc.
La Mirada, United States
B
1-10 Employees
2018
Key takeaway
The company specializes in various thermal coating processes, including Plasma Spray and High Velocity Oxygen Fuel (HVOF), which are essential for providing thermal barriers. Their extensive range of coatings is designed to enhance wear reduction and corrosion inhibition.
Highlighted product
Product
Coating Technology for Our thermal coating processes and materials
We offer an extensive range of coating processes and materials wear reduction, corrosion inhibition, thermal barriers, and other properties.
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Seram Coatings
Trondheim, Norway
A
11-50 Employees
2014
Key takeaway
Seram Coatings has developed a groundbreaking method for applying silicon carbide (SiC) as a thermal barrier coating through thermal spraying, enhancing protection against high wear, temperature, and corrosion. Their innovative product, ThermaSiC, not only extends the life of critical components but also promotes environmentally friendly practices.
Highlighted product
Product
Products – Seram Coatings
ThermaSiC - Thermal spray of silicon carbide (SiC) made possible We are the world's first to find a method for applying one of the world's hardest substances, silicon carbide (SiC), as a protective layer with thermal spraying. The use of silicon carbide has enabled us to produce a
Surcotec (Pty) Ltd
Bellville, South Africa
C
11-50 Employees
2000
Key takeaway
Surcotec (Pty) Ltd. specializes in thermal spray coatings, providing effective solutions to restore and extend the life of industrial components damaged by wear and corrosion. Their expertise in thermal barrier coatings is particularly beneficial for OEMs and end-users seeking specialized maintenance and repair services.
Highlighted product
Service
Surcotec - Thermal Spray
TMS Metalizing Systems
Silverdale, United States
B
11-50 Employees
1988
Key takeaway
The company specializes in supplying equipment for critical infrastructure, including thermal spray services. They offer a full line of BRIDGEMASTER® arc spray systems and metalizing wires, which are essential for high-quality thermal barrier coatings.
Highlighted product
Service
Thermal Spray Services
Technology Assessment & Transfer, Inc
Annapolis, United States
B
11-50 Employees
1991
Key takeaway
The company, Technology Assessment & Transfer, specializes in advanced materials and offers a range of coating services, including Thermal Barrier Coatings (TBC). Their expertise in CVD coatings and innovative fabrication techniques ensures durable and reliable products for various applications.
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Service
Coating Services - Ceramic, TBC, CVD, EBC | Tech Assess
Offering the best in coating services for a multitude of industries. We'll help deliver durable & dependable finished products to your customer base. Single & multilayer CVD coatings of C, Zr, Nb, Mo, Hf, Ta, Ti, Re, SiC, NbC, ZrC, HfC, Mo2C, TaC, B4C & others on request.
TURBINE SURFACE TECHNOLOGIES LIMITED
Derby, United Kingdom
A
501-1000 Employees
2000
Key takeaway
The company specializes in advanced coating solutions for turbine components, highlighting their expertise in various coating technologies such as aluminizing, platinum plating, and EB-PVD.
Highlighted product
Product
Technologies - Turbine Surface Technologies
Alphatek Hyperformance Coatings Ltd.
Hyndburn, United Kingdom
A
11-50 Employees
1993
Key takeaway
Alphatek is a leading specialist in thermal spray coatings, offering decades of experience and a commitment to high-quality applications. They work closely with customers to provide effective thermal spray coating solutions tailored to diverse industry needs.
Highlighted product
Core business
Thermal Spray Coating Specialists | Alphatek
Alphatek are industry-leading thermal spray coating specialists delivering to a wide range of industries. Find out more.
Aero Space Power
Budapest, Hungary
B
51-100 Employees
-
Key takeaway
Aero Space Power specializes in providing MRO solutions and has expertise in thermal spray technologies, which are used to apply thermal barrier coatings to engine components. This capability enhances the durability and performance of turbine engines, aligning with the company's focus on advanced manufacturing and repair services.
Highlighted product
Product
Thermal Spray Technologies | TASP
Certain interfaces of engine components are coated with thermal barrier, wear, or abradable coatings. As a result of engine …
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Thermal barrier coatings (TBCs) are advanced materials applied to surfaces to protect them from extreme temperatures and thermal shock. These coatings are typically ceramic-based and are used in high-temperature applications such as gas turbines, aerospace components, and automotive engines. By insulating the underlying material, TBCs enhance performance, reduce thermal fatigue, and extend the lifespan of critical components. The application of thermal barrier coatings involves sophisticated techniques, such as plasma spraying or electron beam physical vapor deposition (EB-PVD). These methods ensure that the coatings adhere well and maintain their structural integrity under harsh conditions. The effectiveness of TBCs in thermal management makes them essential in industries that demand high-performance materials.
Thermal Barrier Coating (TBC) significantly enhances efficiency in various applications, particularly in the aerospace and automotive industries. By providing a protective layer, TBC reduces heat transfer to the underlying substrate, allowing components to operate at higher temperatures without compromising structural integrity. This capability leads to improved performance and fuel efficiency, as systems can maintain optimal operating conditions while minimizing thermal stress and oxidation. Additionally, the use of TBC contributes to reduced energy consumption. As components can withstand higher operational temperatures, engines and turbines can achieve better thermodynamic cycles. This, in turn, results in lower emissions and enhances overall system efficiency, making TBC an essential technology in modern engineering solutions.
Thermal barrier coatings (TBCs) are primarily made from ceramic materials that provide thermal insulation and protection against high temperatures. Zirconia is the most commonly used ceramic for TBCs, particularly in its stabilized form, often with yttria (Y2O3) or calcia (CaO) to improve its thermal stability and durability. In addition to zirconia, alumina may also be incorporated in some TBC formulations, enhancing hardness and wear resistance. Other materials, such as rare earth oxides, can be added to improve performance under extreme conditions. The combination of these materials allows TBCs to effectively reduce heat transfer and extend the lifespan of components exposed to high temperatures.
Various industries significantly benefit from Thermal Barrier Coating applications due to their ability to enhance thermal insulation and protect components from high-temperature environments.
1. Aerospace
In the aerospace sector, thermal barrier coatings are crucial for turbine engines, helping to improve efficiency and longevity by protecting components from extreme heat.
2. Automotive
The automotive industry utilizes these coatings in engine components and exhaust systems to reduce heat transfer, which contributes to better performance and fuel efficiency.
3. Power Generation
In power generation, especially in gas turbines, thermal barrier coatings play a vital role in improving energy efficiency and reducing emissions by protecting critical parts from thermal degradation.
4. Manufacturing
Manufacturing facilities benefit from these coatings in various applications, including molds and dies, where they help in maintaining temperature control and extending tool life.
5. Oil and Gas
In the oil and gas sector, thermal barrier coatings protect equipment exposed to high temperatures and corrosive environments, enhancing reliability and reducing maintenance costs.
The typical lifespan of thermal barrier coatings (TBCs) can vary significantly based on factors such as the application environment, material composition, and the substrate to which they are applied. Generally, TBCs can last anywhere from 1,000 to 10,000 hours of service, depending on the operating temperatures and exposure to thermal cycling, oxidation, and corrosion. Maintenance requirements for TBCs involve regular inspections to identify any signs of wear or delamination. It is essential to monitor the condition of the coating, especially in high-temperature applications. If degradation is observed, recoating or repair may be necessary to ensure optimal performance and longevity. Proper surface preparation before reapplication is crucial to achieving good adhesion and effectiveness.
Some interesting numbers and facts about your company results for Thermal Barrier Coating
Country with most fitting companies | United Kingdom |
Amount of fitting manufacturers | 6201 |
Amount of suitable service providers | 5806 |
Average amount of employees | 11-50 |
Oldest suiting company | 1988 |
Youngest suiting company | 2018 |
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Some interesting questions that has been asked about the results you have just received for Thermal Barrier Coating
What are related technologies to Thermal Barrier Coating?
Based on our calculations related technologies to Thermal Barrier Coating are Aromatics, Desiccants, Refrigerants, Resins, Green Chemistry
Which industries are mostly working on Thermal Barrier Coating?
The most represented industries which are working in Thermal Barrier Coating are Other, Construction, Manufacturing, Oil, Energy and Gas, Chemicals
How does ensun find these Thermal Barrier Coating Companies?
ensun uses an advanced search and ranking system capable of sifting through millions of companies and hundreds of millions of products and services to identify suitable matches. This is achieved by leveraging cutting-edge technologies, including Artificial Intelligence.