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Sheffield, United Kingdom
1-10 Employees
As demand for our products grew, we expanded our operations, investing in state-of-the-art machinery and embracing advanced manufacturing techniques. We were founded by a group of skilled engineers driven by a passion for innovation, aiming to revolutionise the industry with our unwavering commitment to quality, technical expertise, and customer satisfaction. Our early days were marked by relentless determination to provide superior cutting tools that met the evolving needs of various industries. This allowed us to enhance productivity, ensure consistency in product quality, and cater to a wider customer base. With our reputation for delivering exceptional results, our client base expanded across industries such as automotive, aerospace, and machinery manufacturing. We have embraced emerging technologies and manufacturing processes, incorporating computer numerical control (CNC) grinding technology to enhance precision, accuracy, and efficiency in our cutting tools. Our unwavering focus on customer satisfaction and building long-term partnerships has earned us a loyal customer base. Looking ahead, we remain dedicated to pushing boundaries, embracing emerging technologies, and expanding our capabilities to better serve our customers.
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Shank Type Gear Shaper Cutters
... Explore our high-quality Shank Type Gear Shaper Cutters, precision-crafted for efficient gear and spline shaping. Versatile, durable, and available in various sizes. ...
Houston, United States
11-50 Employees
1981
We are focused on developments to increase quality and maintain productivity time for our customers. Established in 1981, Japan Machine Tools is a provider of advanced machine tool solutions to manufacturing facilities worldwide. We specialize in distributing quality CNC machine tools and parts in addition to providing engineering and technical service support. Our diverse portfolio of customers has given us experience and expertise in delivering cost effective solutions. JMT is dedicated to helping manufacturing companies fulfill their greatest potential by distributing the best machines possible to each and every customer. We offer a wide selection of the FINEST MACHINE TOOLS in the business and maintain them with the BEST CUSTOMER SUPPORT.
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Gear Shaper
... Gear Shaper ...
India
51-100 Employees
1966
We are a long established Gear Tools manufacturer company producing quality tools since 1966. CTI is a long established company producing quality Gear Cutting Tool since 1966. We specialize in the manufacture of Gear Hobs, Worm Gear Hobs, In-volute Gear Cutters, Gear Sharper Cutters, Gear Shaving Cutters, Master Gears & all types of Milling Cutters. We offer complete engineering services utilizing state of the art CAD systems, as well as on-site troubleshooting and diagnostics. Our commitment to quality and timely delivery distinguishes Capital Tool as one of the world’s premier broach manufacturers. Gear cutting tool design and production requires much-specialized knowledge, which has been acquired and refined over generations. Computer-aided design and manufacture allow rapid assessment of individual cutting requirements and ideal optimization of all variables for maximum cutter effectiveness. Capital Tool Industries, a leading gear cutting tool manufacturer in India is pleased to announce the acquisition of long established gear tool manufacturer Mico Tools (Mishalle NV) in Belgium.
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Featured
Products - Capital Tools Industries - Capital Gear Tools
... Shop at Capital Tools Industries to purchase many gear products Milling cutters, spline broaches, gear shaper cutters, gear hobs, gear shaving cutters. Know more. ...
India
11-50 Employees
1985
We manufacture all our equipments in accordance with international standards and provide superb performance in DTH operations. Our products had covered a wide market reputation for long life, hassle free maintenance and premium quality. We are regularly updating our machines and equipment to keep our infrastructure in effective working condition. We provide them technical training on a regular basis to make them conversant with the products as well as latest technologies. We are always on our toes to provide the best of our products and services that too at a highly competitive price. As we are very particular in meeting the varied and specific requirements of our clients, we customize our products as per the drawings or samples provided by them to match their thought. We are trusted by our clients because of our premium quality product range and valuable services, which is a great result of our thoughts and execution:. We provide customized packaging to our respected clients.
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Shank Type Gear Shapers – Jyoti Tools
... A gear shaper is a machine tool for cutting the teeth of internal or external gears, it is a specialized application of the more general shaper machine. The name shaper relates to the fact that the… ...
Rockford, United States
101-250 Employees
1975
Our Mission: We will forever develop a skilled and respected team of critical thinkers that creatively drive the innovation necessary for increasing stakeholder value. Our Values: We are piloted by our values: Passion, Integrity, Loyalty, Ownership, Teamwork. Our Vision: The Bourn & Koch DNA is comprised of manufacturing solutions that meet the customers’ need while delivering a positive experience and a lasting partnership. We are happy to answer any questions you may have about our machine rebuilding and retrofit services. We are happy to answer any questions you may have about our products and services. We proudly celebrate 40-plus years of American-Made machine tool manufacturing in Rockford, Illinois. Bourn & Koch provides precision automated machine tool solutions for the global manufacturing community. We specialize in gear manufacturing equipment and precision grinding machines with the ability to specially engineer custom solutions for some of the most challenging manufacturing applications.
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Fellows Gear Shaper OEM Field Service by Bourn & Koch
... Field service for all makes and models of Fellows Gear Shapers including 10-4, 36-6, 50-8, FS-400 and FS-630. American Gear Machine Tool Service. ...
Barrington, United States
10001+ Employees
We are dedicated to being your source for quality used CNC machinery at affordable prices. Our knowledge of CNC machinery and experience in the manufacturing industry gives you the advantage. We specialize in used Mori Seiki, Haas, Daewoo, Doosan, Mazak, Okuma, Kitamura, Toyoda, Fanuc Robodrill, Brother and more!
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Fellows FS400-125 CNC Gear Shaper
... Fellows FS400-125 CNC Gear Shaper ...
Bengaluru, India
51-100 Employees
HMT (International) Limited is a wholly owned subsidiary of HMT Ltd, a Government of India Enterprise under the Department of Heavy Industry, Ministry of Heavy Industries & Public Enterprises. One of India’s leading export houses, markets a wide range of products and services from agricultural produce to engineering and IT solutions.
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CNC High Speed Gear Shaper WS1 CNC 1A - Welcome to Hmt International | Official Web site
... CNC High Speed Gear Shaper WS1 CNC 1A - Welcome to Hmt International | Official Web ...
Issaquah, United States
1-10 Employees
Our goal is to provide a wide selection of quality items to both industrial and private manufacturing markets. Since opening its doors over 20 years ago, Coast Machinery Group has become a Canadian leader in used asset sales, selling machinery equipment to all manufacturing sectors across North America. Coast Machinery Group was founded on the resale of used woodworking machinery such as CNC machines, boring and edgebanders, however our company’s direction has quickly expanded to include stonework machinery, metal machinery, automotive parts, electronics machinery and so much more; giving our customers a variety of choices for new and used asset purchasing. Glue pots on edgebanders are often what slows down a business’ production.
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Fellows 4GS Type Gear Shaper
... Fellows 4GS Type Gear Shaper, ONLY $3,100.00 CAD. Great Deals on Used machines, Global Shipping Available, 45 Days warranty, Shop Now! ...
United Kingdom
1-10 Employees
We provide large machine tools, encompassing manual and CNC options such as Deep Hole Boring Machines, Roll Grinding Machines, Large Lathes, Vertical and Horizontal Borers. Welcome to GD Machinery – Your Trusted Machinery Partner:. Established in 1995, GD Machinery is your premier source for a wide range of used machine tools, serving customers globally. We specialize in medium to large Machine Tools, including manual and CNC variants. GD Machinery is a recognized name in the UK for machine tool sourcing and supply, led by Directors with over 50 years of international trade experience. Our inventory continually evolves to meet modern manufacturing demands, including late-quality used CNC machine tools. In 1995, GD Machinery began its mission to supply new and used machine tools. We initially operated from Cross Turner Street, adjacent to Sheffield Train Station, quickly gaining a reputation for delivering top-quality machinery, with a focus on medium and large machine tools.
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Reischauer NZA Gear Grinder - GD Machinery - Gear Machines : GD Machinery
... Maag SH75 Gear Shaper ...
India
51-100 Employees
1978
Tools is a pioneer & leading manufacturer of gear cutting tools in India. The company has been producing a comprehensive range of quality gear cutting tools for automotive gearing, railways, defense sector, aerospace, machine tool, industrial gear, and other diverse gearing applications. We specialize in the manufacture of Gear Hobs, Gear Shaper cutters, Gear Shaving cutters, Master gears, special form relieved cutters, Scudding / Skiving cutters and Ground thread flat die plates. Since the beginning, our strength lies in the selection of highest quality raw materials including sintered high-speed steel, coupled with advance computer-aided design manufacturing and stringent in-process quality control on products. This has kept us as the leader in cutting edge innovation and resulted in the production of the highest quality gear tools.
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Featured
Gear Cutting Tools Manufacturers in India & Gear Milling Cutter- SSTOOLS
... S.S.Tools is a leading manufacturer of Gear Cutting Tools and Gear Milling Cutter provides tools like Gear Hobs, Gear Shaper Cutters, Gear Shaving Cutters, Gear Milling Cutters for multiple Industries. ...
Technologies which have been searched by others and may be interesting for you:
Some interesting numbers and facts about the results you have just received for Gear Shaper
| Country with most fitting companies | United States |
| Amount of fitting manufacturers | 9 |
| Amount of suitable service providers | 12 |
| Average amount of employees | 51-100 |
| Oldest suiting company | 1966 |
| Youngest suiting company | 1985 |
A gear shaper is a machine tool designed for cutting the teeth of internal or external gears. Unlike gear hobbing, which is more suited for producing external gears, gear shaping uses a reciprocating single-tooth cutter that mimics the gear tooth's shape, enabling it to precisely cut internal gears, splines, and other toothed profiles. The process involves the synchronized rotation of both the workpiece and the cutter as the cutter moves linearly, ensuring that each tooth space is cut to the exact dimensions required. This method allows for a high degree of accuracy and finish, making gear shapers especially valuable in industries where precision is paramount, such as automotive, aerospace, and machinery manufacturing. The ability to produce complex gear geometries with tight tolerances makes gear shapers indispensable for producing high-quality gears. Moreover, the versatility of gear shaping machines, capable of accommodating a wide range of gear sizes and shapes, further enhances their utility within the manufacturing sector. Their role in facilitating the production of gears that meet stringent specifications underscores the critical impact gear shapers have on the efficiency and reliability of mechanical systems across various fields.
1. Precision
Gear shapers offer superior precision in the manufacturing of gears. Unlike other gear-cutting methods, gear shapers use a reciprocating motion that allows for the creation of exact tooth profiles, ensuring a high degree of accuracy. This precision is paramount in applications requiring intricate gear geometries and is a key advantage over alternatives such as hobbing or milling, where slight deviations might occur.
2. Versatility
The adaptability of gear shapers in handling various sizes and types of gears stands out. They can efficiently produce internal and external gears, splines, and sprockets, providing a one-stop solution for diverse gear manufacturing needs. This versatility reduces the necessity for multiple machines, saving both space and investment costs, which is a significant benefit over more specialized gear-cutting equipment.
3. Cost-Efficiency
Despite the initial investment, gear shapers prove to be cost-efficient in the long run. Their ability to produce gears with high precision reduces material waste and minimizes the need for secondary finishing processes. Additionally, the durability and low maintenance requirements of gear shapers contribute to lower operational costs, making them a financially viable option over other gear manufacturing methods.
While evaluating the different suppliers make sure to check the following criteria:
1. Technical Specifications
Ensure the gear shaper meets specific requirements like maximum gear diameter, face width, and module range. Compatibility with your production needs is crucial.
2. Quality and Precision
Assess the supplier's commitment to quality and precision in manufacturing. High-quality gear shapers produce more accurate and smoother gears.
3. After-Sales Support
Look for suppliers offering comprehensive after-sales support, including maintenance, repairs, and spare parts availability. This support is vital for minimizing downtime.
4. Technology and Innovation
Choose suppliers that incorporate the latest technology and innovation in their gear shapers. Advanced features can improve efficiency and gear quality.
5. Reputation and Experience
Consider the supplier's reputation and years of experience in the industry. Experienced suppliers are more likely to provide reliable and high-performance machines.
6. Cost-Effectiveness
While quality should not be compromised, comparing prices and ensuring the gear shaper offers good value for money is important.
In the automotive industry, gear shapers play a pivotal role in manufacturing precision gears vital for vehicles' transmission systems. These machines ensure that gears are produced with the exacting tolerances needed for smooth, efficient vehicle operation, highlighting their indispensability in producing components like differential gears and transmission gears. The aerospace sector also benefits significantly from the capabilities of gear shapers. Here, they are used to manufacture high-precision gears that are essential for the reliable and safe operation of aircraft. The gears produced are integral to systems controlling wing flaps, landing gear, and engine components, underscoring the machine's contribution to both performance and safety in aviation. Moreover, gear shapers find application in the manufacturing processes of heavy machinery and industrial equipment. Gears produced by these machines are crucial for the operation of construction equipment, conveyance systems, and agricultural machinery. The precision and durability of the gears ensure that heavy-duty machines can operate under strenuous conditions, demonstrating the machine's versatility across different industrial applications. Lastly, the robotics and automation industry leverages gear shapers to produce gears that are essential for the smooth operation of robots and automated systems. These precision gears ensure accurate and efficient movement, which is critical in applications requiring high levels of precision and reliability, such as in manufacturing and assembly lines.
Gear shapers, integral in the manufacturing of precision gears, are situated at Technology Readiness Level (TRL) 9, indicating they are fully developed technologies currently in widespread operational use. This high TRL is attributed to the gear shaper's proven ability to produce gears with intricate profiles and internal configurations that other gear manufacturing methods, such as hobbing, cannot achieve efficiently. The gear shaper operates by employing a cutting tool that reciprocates in a linear motion, closely mimicking the gear tooth profile to be cut, while the workpiece rotates in sync with the tool's reciprocating motion. This synchronized movement allows for the precise shaping of both external and internal gear teeth. Over years of development and refinement, gear shapers have incorporated advanced CNC technology, enhancing their precision, efficiency, and adaptability to complex gear geometries. Such technological advancements have solidified their status at TRL 9 by demonstrating consistent performance in operational environments across various industries, including automotive, aerospace, and machinery. The technical maturity of gear shapers reflects their reliability in producing high-quality gears, meeting the stringent requirements of modern mechanical systems.
In the Short-Term, advancements in gear shaper technology will primarily focus on enhancing precision and reducing operation times. Manufacturers are expected to integrate more sophisticated software that improves the accuracy of cut gears while also enabling the machines to operate at faster speeds without compromising quality. Additionally, there's a push towards more user-friendly interfaces that simplify the programming process, making gear shaping accessible to a broader range of operators. Looking at the Mid-Term developments, we are likely to see the incorporation of IoT (Internet of Things) capabilities in gear shapers. This advancement will enable real-time monitoring and remote diagnostics, significantly improving maintenance efficiency and minimizing downtime. Furthermore, the integration of AI-driven predictive analytics will play a crucial role in foreseeing machine failures or wear-outs, thus preemptively addressing potential issues before they escalate. In the Long-Term, the focus will shift towards fully autonomous gear shaping machines. These machines will be capable of self-adjusting to different gear sizes, materials, and designs, making the gear shaping process highly adaptable and efficient. The deployment of advanced materials in machine construction is also anticipated, aiming to reduce the overall weight and energy consumption of gear shapers, aligning with global sustainability goals.
