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Prague, Czechia
51-100 Employees
1993
Gearspect The company specialises in the manufacture of gear measuring equipments. GearSpect India started as a sales subsidiary in February 2011 at Pune. The company specialises in the manufacture of gear measuring equipment along with measuring softwares, and has set up a plant at Pune in Maharashtra. The company is equipped to manufacture gear measuring instrument and provide solutions for the cutting technologies required for auto-mobiles, aeronautics, heavy engineering, construction equipment and defence sectors. We started using our own brand -GEARSPECT- in 1995. We transformed all of our activities and founded the Gearspect Group trade-engineering organization that supplies gear technologies. It facilitated the supply of our products by importing them.
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Featured
Gear Cutting Machines
... Gear Cutting ...
London, United Kingdom
1-10 Employees
All Gear Services has been manufactoring and cutting gears for over 25 years.We are a subcontract manufacturer for many industries and provide both commercial and high precision gears to your specification. Plus related products including gear housings, flanges and tooling if required.
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Featured
Gear Cutting Services
... Gear Cutting Services | High Quality Precision Gear ...
Sheffield, United Kingdom
1-10 Employees
As demand for our products grew, we expanded our operations, investing in state-of-the-art machinery and embracing advanced manufacturing techniques. We were founded by a group of skilled engineers driven by a passion for innovation, aiming to revolutionise the industry with our unwavering commitment to quality, technical expertise, and customer satisfaction. Our early days were marked by relentless determination to provide superior cutting tools that met the evolving needs of various industries. This allowed us to enhance productivity, ensure consistency in product quality, and cater to a wider customer base. With our reputation for delivering exceptional results, our client base expanded across industries such as automotive, aerospace, and machinery manufacturing. We have embraced emerging technologies and manufacturing processes, incorporating computer numerical control (CNC) grinding technology to enhance precision, accuracy, and efficiency in our cutting tools. Our unwavering focus on customer satisfaction and building long-term partnerships has earned us a loyal customer base. Looking ahead, we remain dedicated to pushing boundaries, embracing emerging technologies, and expanding our capabilities to better serve our customers.
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Featured
Rack Cutters - Special Tooling, Specialist Gear Cutting Tool
... Gear cutting excellence with unrivaled precision, catering to a wide range of gear types. ...
Dayton, United States
1-10 Employees
Three generations strong, Dayton Gear is a family-owned and grown manufacturer of open gearing since 1946. Dayton Gear is committed to providing the highest value service available for urgent industrial power transmission component needs. Through our progressive leadership, attention to detail, competitive pricing, cutting-edge operations, quality control, and product versatility, we put the customer at the heart of everything we do at Dayton Gear. The cost-effective alternative to equipment replacement, Dayton Gear is the region’s leader in gearbox restoration. Dayton Gear offers a complete suite of design capabilities available on request.
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Featured
Gear Cutting
... For over 70 years,we've been cutting gears.Dayton Gear excels at providing high-quality gear cutting operations for most drive components. With the capacity to manufacture gears both in English and Metric tooth forms, we use a variety of diametral pitches, modules, and pressure ...
Wakefield, United Kingdom
1-10 Employees
Working to the closest tolerances and delivering quality solutions, quickly and cost effectively, Edgerton is the preferred supplier and an essential partner in the success of many of today’s best known companies. It is this dedication and determination to deliver the very best, combined with an acute understanding of our customers’ needs to manage budgets that enables Edgerton to find the perfect balance between product integrity and cost control. To ensure maximum benefit from this commitment, we also operate a continuous employee development programme where all employees are given specialist training and instruction in the use of the latest advanced engineering procedures. Edgerton Precision Engineering provides the very best in machined components. Providing precision engineering, gear cutting and manufacturing solutions and all to ISO 9001 approved standard. We continue to design, machine and deliver high-quality components. Specialising in precision engineering, machining, gear cutting and manufacturing services. Edgerton has the skills, technology and experience to provide a vast range of solutions.
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Featured
Gear Cutting & Manufacture
... Precision Engineering Gear Cutting & manufacture to customers throughout the UK. Engineering services, gear cutting, CNC turning, milling and grinding. ...
Las Vegas, United States
1-10 Employees
Premium fashions, trendsetting designs– and dynamic, customized gear for the nonconformist. Men, Women, and Children's styles & sizes available.
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Featured
Dynamix Gear | Cutting-edge Alternative Apparel & Accessories
... Dynamix Gear | Cutting-edge Alternative Apparel & ...
North Tyneside, United Kingdom
1-10 Employees
Ward Engineers Ltd was established in 1964 to meet the demands for the supply of specialist transmission components to manufacturing companies in the North East of England, UK. Our products can be found in a vast range of engineering plants and sectors including; food, automotive, printing, oil and gas industries. We manufacture a comprehensive range of transmission components, on a one-off or production basis and operate a special breakdown service. All our products are produced to a very high standard and our company is BS EN ISO 9001 registered. Since that time, the scope of our activities has extended and we now manufacture products for both national and international customers. Our components are to be found in a vast range of engineering plants, products and equipment required for various manufacturing industries throughout the UK and beyond. We operate a selection of machinery within the 6 manufacturing sections of our factory:. We believe communication is key and have established excellent business relationships with our customers since our incorporation in 1964.
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Featured
Gear Cutting, Worms, Wormwheels, Splined components and more.
... Gear Cutting, Worms, Wormwheels, Splined components and more. ...
United Kingdom
11-50 Employees
1955
If you need to get a quick response about any of our services, use this form and we'll aim to respond within 24 hours. During this time Newmont has developed and focused upon becoming a recognised and established precision gear machining company that could also manufacture precision components to very tight tolerances, complimenting the companies gear cutting abilities. Newmont started manufactured a variety of racks and pinions for missile stabilization platforms for Dassault Aviation and over the years expanded our core competencies into a variety of gears and splines for Aerospace (commercial, military) Space, Defence, Medical, Instrumentation, Metrology & Motorsport R&D and latterly the energy sector. Newmont continues to expand our production capability and knowledge by exploring new markets and new challenges. Over the years Newmont has attracted a loyal and dedicated workforce of highly skilled engineers and acquired a reputation for exceptional quality.
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Featured
Gear Cutting
... applications, fine pitch gears for instrumentation and non-involute forms whilst our comprehensive range of gear cutting machines allows us to produce spur gears, involute splines, serrations and worm & wheel gear sets. Complete manufacturing or gear cut only services are available. ...
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Featured
Live centers for Gear cutting . High quality Gear Cutting - Tecnologie FRB
... Tecnologie FRB develops and offers live centres for gear cutting with differentiated axle load and heavy load. Customization possible. ...
India
51-100 Employees
1978
Tools is a pioneer & leading manufacturer of gear cutting tools in India. The company has been producing a comprehensive range of quality gear cutting tools for automotive gearing, railways, defense sector, aerospace, machine tool, industrial gear, and other diverse gearing applications. We specialize in the manufacture of Gear Hobs, Gear Shaper cutters, Gear Shaving cutters, Master gears, special form relieved cutters, Scudding / Skiving cutters and Ground thread flat die plates. Since the beginning, our strength lies in the selection of highest quality raw materials including sintered high-speed steel, coupled with advance computer-aided design manufacturing and stringent in-process quality control on products. This has kept us as the leader in cutting edge innovation and resulted in the production of the highest quality gear tools.
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Featured
Precision Gear Cutting Tools
... S.S.Tools is a leading manufacturer of Gear Cutting Tools and Gear Milling Cutter provides tools like Gear Hobs, Gear Shaper Cutters, Gear Shaving Cutters, Gear Milling Cutters for multiple Industries. ...
Technologies which have been searched by others and may be interesting for you:
Some interesting numbers and facts about the results you have just received for Gear Cutting
| Country with most fitting companies | United Kingdom |
| Amount of fitting manufacturers | 155 |
| Amount of suitable service providers | 142 |
| Average amount of employees | 1-10 |
| Oldest suiting company | 1955 |
| Youngest suiting company | 1993 |
Gear cutting is a precise machining process that involves the shaping or cutting of gear teeth on a gear blank. This method is critical for creating highly accurate and uniform gears essential for a wide array of mechanical systems. Gear cutting techniques vary, including hobbing, milling, shaping, and broaching, each offering unique advantages depending on the gear type and application. The choice of method depends on factors such as gear material, complexity, precision requirements, and production volume. In its role within the manufacturing sector, gear cutting is foundational to the production of machinery and devices across industries, from automotive and aerospace to consumer electronics and industrial equipment. The accuracy and quality of the cut gear directly impact the performance, efficiency, and longevity of the machinery it is part of, making precision in gear cutting a critical aspect of mechanical design and engineering. This process not only ensures the smooth transmission of power and motion within mechanical systems but also contributes significantly to innovations in technology and manufacturing processes. As industries continue to evolve, the demand for more complex and higher precision gears grows, underscoring the importance of advanced gear cutting techniques and technologies in meeting these emerging challenges.
1. Precision and Accuracy
Gear cutting processes, such as hobbing or milling, allow for high precision and accuracy in creating gears. This method ensures that each gear tooth is cut to exact specifications, resulting in a smoother operation of the gear assembly and reducing the risk of mechanical failure.
2. Flexibility in Design
Gear cutting offers significant flexibility in terms of the design and customization of gears. This method can produce a wide range of gear sizes and shapes, including complex geometries that might be challenging to achieve with alternative methods. This flexibility facilitates the development of specialized gears for specific applications.
3. Efficiency and Speed
Compared to other gear manufacturing processes, gear cutting can be more efficient and faster, particularly for large-scale production runs. Modern gear cutting machines are capable of producing gears at a rapid pace while maintaining high standards of quality, thereby reducing lead times and increasing productivity.
4. Cost-Effectiveness
While the initial investment in gear cutting machinery may be significant, the long-term cost benefits are considerable. Gear cutting is generally more cost-effective for high-volume production, as it reduces material waste and energy consumption, leading to lower manufacturing costs per gear unit.
While evaluating the different suppliers make sure to check the following criteria:
1. Technical Expertise and Capabilities
Ensure the supplier has extensive experience in gear cutting and can handle the complexity of your project. Look for a provider with a broad range of capabilities, including the latest CNC gear-cutting technology.
2. Quality Control Processes
Check for a robust quality control system. The supplier should have certifications like ISO 9001 that indicate adherence to international quality standards.
3. Material Knowledge
The supplier should have in-depth knowledge of different materials and their properties, ensuring the right material is used for your gears to achieve optimal performance.
4. Delivery Time
Evaluate their track record on delivery times. Timely delivery is crucial for maintaining your project timelines.
5. Cost-effectiveness
While quality should not be compromised, competitive pricing is also important. Assess their cost structure to ensure it aligns with your budget without sacrificing quality.
6. After-Sale Support
Good after-sale support, including maintenance and repair services, is essential for long-term reliability and performance of the gears.
Gear cutting, a pivotal process in the manufacturing sector, is instrumental across various industries for its precision in producing gears. In the automotive industry, gear cutting is indispensable for creating high-performance gearboxes and transmission systems. Manufacturers rely on advanced gear cutting techniques to ensure vehicles meet stringent performance and efficiency standards. Another significant application is found within the aerospace sector. Here, gear cutting is employed to manufacture gears for aircraft engines and landing gear systems. The precision and reliability of these components are crucial for safety and performance, necessitating the use of sophisticated gear cutting methods. The robotics industry also benefits greatly from gear cutting. As robots become increasingly integrated into manufacturing processes and daily life, the demand for precise and durable gears escalates. Gear cutting facilitates the production of gears that meet the high standards of durability and precision required in robotics applications. Additionally, the renewable energy sector utilizes gear cutting for wind turbine transmissions. The gears produced must withstand variable loads and harsh environmental conditions, making the precision of gear cutting vital for the longevity and efficiency of wind turbines. These use cases highlight the versatility and importance of gear cutting across different industries, underscoring its role in advancing technology and improving the efficiency and reliability of various mechanical systems.
Gear cutting, a critical process in the manufacturing of precise and durable gears, has achieved a Technology Readiness Level (TRL) of 9. This high TRL is attributed to the extensive history and evolution of gear manufacturing technologies, which have been refined over centuries. Modern gear cutting techniques, such as hobbing, shaping, and broaching, are now highly automated and integrated with advanced computer numerical control (CNC) systems, enabling precise control over the gear cutting process. The integration of computer-aided design (CAD) and computer-aided manufacturing (CAM) software has further enhanced the accuracy, efficiency, and repeatability of gear production. These technological advancements have significantly reduced human error and increased the throughput of gear manufacturing. Furthermore, the adoption of digital monitoring and quality control systems ensures the consistency and quality of the gears produced. This culmination of technological maturity and the widespread adoption of gear cutting in various industries, including automotive, aerospace, and machinery, underline its status at TRL 9. The technical reasons supporting this level include the precision, automation, and reliability of the current gear cutting processes, alongside their proven application in critical and high-demand sectors.
In the Short-Term, advancements in gear cutting technology are expected to focus on enhancing precision and efficiency. The integration of AI and machine learning algorithms will optimize cutting parameters in real-time, reducing waste and improving the speed of production. This period will also witness the adoption of more durable, high-speed tool materials such as polycrystalline diamond (PCD), which significantly extends tool life and minimizes downtime for replacements. Looking at the Mid-Term developments, the gear cutting industry is poised to embrace a wider application of additive manufacturing techniques. This shift will allow for the production of gears with complex geometries that are difficult or impossible to achieve with traditional methods. Additionally, enhanced simulation software will become crucial, enabling engineers to predict gear performance and wear under various conditions, thus reducing the need for physical prototypes and accelerating the development cycle. In the Long-Term, the horizon of gear cutting technology will be marked by the advent of fully autonomous manufacturing lines. These systems will be capable of self-adjusting to optimize production without human intervention, based on continuous data analysis. Sustainability will also be a major focus, with processes evolving to minimize energy consumption and material waste. The use of novel materials, potentially at the nano-scale, could revolutionize gear performance, opening new applications in sectors like aerospace and robotics where extreme conditions are common.
