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Warsaw, Poland
11-50 Employees
2012
More than 15 years of experience in sintering technologies.
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Featured
GeniCore U-FAST (SPS) GC Device - our industrial spark plasma sintering machine
... GeniCore U-FAST (SPS) GC Device - our industrial spark plasma sintering ...
United States
11-50 Employees
1986
Founded in 1986, and progressed into a dynamic product driven development company.
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Featured
Spark Plasma Sintering
... Spark Plasma Sintering ...
London, United Kingdom
2005
Nanoforce Technology Limited was established in 2005; it is an open-door industry-facing research and development company committed to delivering state of the art material solutions based on advanced processing technologies. Nanoforce aims to enhance the quality and performance of customers’ products by providing technical solutions in competitive timescales. Nanoforce consists of a team of experienced professionals specialising in high performance ceramics, advanced polymer composites, process modelling and materials characterisation. Over the years, Nanoforce has created a strong strategic partnership with governments, industry and other research organisations to identify market requirement and to transform scientific expertise into diverse industrial applications in Aerospace, Creative industry, Environmental sustainable materials, Healthcare, Renewable energy, Energy storage and Biotechnology. It is driving innovation in the advanced materials sector through continuous development of industry-leading expertise, high value added products and integrated services. Each customer’s particular application is supported by our well-equipped facilities and we provide unique solutions for a wide range of topics including:.
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Advanced Ceramics Processing: Nanoforce Technology Limited
... Spark Plasma Sintering (SPS) technology, a revolutionary high speed powder consolidation ...
Zemst, Belgium
1-10 Employees
Norimat was created in 2016 after 15 years of R&D developing and optimizing the FAST/SPS process within the CIRIMAT, a French academic laboratory specialized in materials science based in Toulouse University. NORIMAT integrates the expertise of one of the most experimented research teams in Europe about FAST/SPS.In 2015, Norimat joined the business incubator Midi-Pyrénées and then the Challenge + formation of HEC (2016) and the company won the French Tech grant from BPI. Norimat is also a member of the Aerospace Valley competitiveness cluster and the French Ceramic cluster. NORIMAT shares its expertise and its thirst to innovate with OEM’s and SME’s alike, across all advanced industries demanding the integration of new custom, high performance materials into the applications of tomorrow.Norimat is also the creator of the Engemini Field Assisted Sintering Technology, Spark Plasma Sintering (FAST/SPS) simulation tool. NORIMAT's internal production is Standardised and Robust, thanks to our own Statistical Process Control (SPC) tool designed specifically for FAST/SPS Production. Innovation is the heartbeat of Norimat, which is why most of our team is composed of PhDs and engineers specialized in materials science and computational mechanics, and why the company boasts 7 different patents. By sharing its technology and its expertise in Field Assisted Sintering Technology, Spark Plasma Sintering (FAST/SPS), Norimat supports your product development and optimization, to achieve the complex geometries and material performance demanded by your requirements. Manufacturer's using FAST/SPS can obtain this software directly from NORIMAT or from our Distribution Partners.
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NORIMAT DRAWS UPON MORE THAN 20 YEARS OF EXPERIENCE OF THE FIELD ASSISTED SINTERING TECHNOLOGY, SPARK PLASMA SINTERING (FAST/SPS) PROCESS...
... NORIMAT DRAWS UPON MORE THAN 20 YEARS OF EXPERIENCE OF THE FIELD ASSISTED SINTERING TECHNOLOGY, SPARK PLASMA SINTERING (FAST/SPS) PROCESS ...
Cerritos, United States
11-50 Employees
2002
Our Mission: Bringing next generation materials to market with cutting-edge technologies. We are trusted by global leaders to help push the boundaries of applied material science by utilizing our unique technical expertise and vision. Our Vision: At Cal Nano, we envision a world in which our advanced technologies are used to help make the most innovative products on this planet and beyond. R&D and pilot-scale production services are performed by Cal Nano for customers across all industries, universities and labs. Cal Nano provides powder consolidation and material bonding toll services via its multiple Spark Plasma Sintering Systems for everything from fundamental R&D to production. Cryogenic Milling Cryogenic Milling is a cutting-edge powder processing technique used for particle size reduction (to nano scale), mechanical alloying and nano-grain refinement. This process is high energy attrition ball milling at cryogenic temperatures which provides unique benefits to traditional milling/mixing technology. Cal Nano provides toll services for R&D along with production and has multiple milling systems on-site.
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California Nanotechnologies - Spark Plasma Sintering Systems & Services
... California Nanotechnologies - Spark Plasma Sintering Systems & ...
We are here and ready to service our clients from different countries and regions, and share the most efficent and reliable technology together! Trusted Worldwide Supplier of Quality Equipments and Materials For Your Lab! Profession, quick response, hard working, and sincerity is a remarkable label of our team meambers working attitude, which earn us a sound reputation among our clients. KinTek supplies a broad range of high-temperature furnaces, including lab, pilot production, and industrial production furnaces, with a temperature range of up to 3000 ℃. One of KinTek's advantages is the ability to create custom-made furnaces tailored to specific functions, such as different heating methods and speeds, extra high and dynamic vacuums, controlled atmospheres and gas circuits, automated mechanical structures, and software and hardware development. KinTek offers a range of lab consumables and materials, including evaporation materials, targets, metals, electrochemistry parts, as well as powders, pellets, wires, strips, foils, plates, and more. Cold Isostatic Pressing (CIP) is a widely used manufacturing process in various industries, including ceramics, metalworking, and pharmaceuticals. Isostatic pressing is a compaction method that offers unique advantages in achieving uniform density and creating complex shapes.
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Spark plasma sintering furnace
... Spark Plasma Sintering Furnace - KinTek ...
Santa Rosa, United States
11-50 Employees
1984
All of our products are designed and built in our Nevada, USA facility using only high-quality components and materials by our skilled workforce. In order to accommodate our increased production, we relocated from our old 27000 sq. Thermal Technology has designed and delivered several large, state of the art, industrial high temperature-controlled atmosphere press systems. Thermal Technology LLC is Leading the way in SPS/DCS Press Technology like no one else. Our systems are used in the manufacturing process of a wide range of products, including life-saving coronary stents, artificial joints, aircraft turbine blades, orthodontia, high-intensity discharge (HID) lighting and analytical instrumentation. We specialize in the most extreme processing conditions with temperatures commonly over 2,000 ˚C (3,600 ˚F) and controlled environments such as vacuum, inert gas, and hydrogen atmospheres. With thousands of installations worldwide across a range of different industries, our products can be fully customized to suit your unique thermal processing needs. As the first US OEM for Spark Plasma Sintering (SPS)/Direct Current Sintering (DCS) press furnace systems, Thermal Technology LLC has advanced this rapid processing technology to its furthest possibilities….
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Direct Current Sintering (DCS) Furnace for Spark Plasma Sintering
... Direct Current Sintering (DCS) Furnace for Spark Plasma Sintering ...
Sonneberg, Germany
Zur Entwicklung und Produktion von Hochleistungswerkstoffen in der keramischen Industrie. Zur Wärmebehandlung hochentwickelter Werkstoffe bieten wir eine hohe Bandbreite an Anlagen für folgende Prozesse:. Durch die langjährige Erfahrung im Bereich der Hochtemperaturanlagen, sowie die enge Zusammenarbeit mit unseren Partnern sind wir in der Lage auch die speziellsten Wünsche unserer Kunden zu realisieren. In den zurückliegenden Jahren wurde die Gasdrucksintertechnik für strukturkeramische Werkstoffe auf der Basis von Siliciumnitrid und Siliciumcarbid von labortechnischen Anfängen bis zur Produktionsreife weiterentwickelt. Wir bieten unseren Kunden eine weltweite Serviceverfügbarkeit sowie ein umfassendes Störfallmanagement. Die von FCT entwickelten Sinteröfen arbeiten mit Widerstandsheizung oder Induktiverwärmung und sind bestens zum Sintern oder Glühen in Stickstoff- oder Argonatmosphäre geeignet. Wir haben unser Produktspektrum im Bereich der Heißpressen erweitert.
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FCT Anlagenbau GmbH: Detailansicht
... Unsere neueste Entwicklung in dieser Sparte ist eine Vakuum-Heißpresse mit Direktbeheizung, auch bekannt als Spark Plasma Sintering System. Zusatzausstattungen wie z.B. eine induktive Hybridheizung oder das Chargieren innerhalb einer mit Inertgas gespülten Glove-Box sind möglich. ...
Dusseldorf, Germany
51-100 Employees
2022
Our new sales office in Düsseldorf works closely with our R&D and manufacturing departments in Japan to provide our clients with our cutting edge processing technology. Offers our state-of-the-art proprietary μ-MIM® processing technology worldwide. TAISEI KOGYO is a research and development-oriented SME with a production headquarters and R&D laboratory in Neyagawa, Osaka Prefecture. Visit us at the next trade fair where we are represented.
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Featured
Production & measurement equipment • Micro MIM Europe GmbH
... Spark plasma sintering (SPS) ...
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Some interesting numbers and facts about the results you have just received for Spark Plasma Sintering
| Country with most fitting companies | United States |
| Amount of fitting manufacturers | 8 |
| Amount of suitable service providers | 8 |
| Average amount of employees | 11-50 |
| Oldest suiting company | 1984 |
| Youngest suiting company | 2022 |
Spark Plasma Sintering (SPS) is a sophisticated technique utilized in the field of materials science for the fabrication of dense and strong materials from powders. This process employs a uniaxial pressure and a pulsed (on-off) direct current (DC) to trigger the diffusion of the particles of the powder. Unlike conventional sintering methods that require high temperatures and long durations, SPS can achieve similar or superior results at lower temperatures and within a shorter time frame. The key advantage of SPS lies in its ability to limit grain growth, thereby preserving the desired properties of the material being processed, such as hardness and thermal stability. This characteristic makes SPS particularly valuable for producing materials with enhanced mechanical properties, which are crucial in industries such as aerospace, automotive, and biomedical engineering. The efficiency and effectiveness of SPS in synthesizing high-performance materials have marked it as a revolutionary technique in the field of advanced manufacturing. Its ability to process a wide range of materials, including metals, ceramics, and composites, further underscores its pivotal role in expanding the boundaries of material science and engineering, promoting the development of innovative solutions to meet the ever-evolving demands of technology and industry.
1. Enhanced Densification
Spark Plasma Sintering (SPS) offers superior densification of materials compared to conventional sintering methods. This is due to the rapid heating and high pressure applied, which facilitate the elimination of porosity and result in materials with higher density and strength.
2. Reduced Processing Time
One of the standout advantages of SPS is its ability to significantly reduce the sintering time. While traditional methods can take hours, SPS achieves similar or better outcomes in a matter of minutes. This efficiency not only speeds up production rates but also reduces energy consumption, making it a more sustainable option.
3. Ability to Process Advanced Materials
SPS enables the sintering of materials that are difficult or impossible to process using other techniques. This includes a wide range of advanced ceramics and composites, which can be sintered without compromising their unique properties. The versatility of SPS in handling various materials opens up new possibilities in material science and engineering.
4. Improved Mechanical Properties
Materials processed through SPS often exhibit enhanced mechanical properties, including increased hardness and wear resistance. This improvement is attributed to the finer microstructures and more uniform distributions of phases achieved with SPS, enhancing the performance of the final product in demanding applications.
1. Technology and Equipment Quality
Ensure the supplier has the latest Spark Plasma Sintering (SPS) technology and well-maintained equipment, capable of achieving high-density materials with minimal porosity.
2. Material Compatibility
Verify that the supplier has experience and capability in sintering the specific materials you require, as different materials may need unique SPS parameters for optimal results.
3. Customization Capabilities
The supplier should offer customization options to meet your project's specific requirements, including shape, size, and material properties.
4. Quality Control Processes
Check for robust quality control measures in place to ensure that the final products meet the required standards and specifications.
5. Lead Time and Scalability
Consider the supplier's ability to meet your timelines and scale production up or down based on your needs, without compromising quality.
6. Cost-effectiveness
Assess the cost-effectiveness of their service, ensuring it aligns with your budget while still providing high-quality outcomes.
7. Technical Support and Customer Service
The supplier should offer excellent technical support and customer service, assisting with any queries or issues promptly.
Spark Plasma Sintering (SPS) is increasingly employed in the aerospace industry for manufacturing complex parts from high-strength, lightweight materials. This method allows for the creation of components that can withstand extreme temperatures and pressures, making it ideal for both commercial and military aircraft applications. The rapid sintering process results in minimal grain growth, ensuring the mechanical properties of these materials are preserved. In the automotive sector, SPS is utilized to develop durable, wear-resistant parts such as gears and bearings. The ability to quickly produce components from advanced ceramics and metal composites through SPS meets the industry's demand for materials that reduce overall vehicle weight and improve fuel efficiency. This technology supports the automotive industry's shift towards more sustainable practices by facilitating the use of lighter, stronger materials. The medical device industry benefits from SPS in the fabrication of implants and prosthetics. The precise control over material properties provided by SPS allows for the production of biocompatible components with tailored porosity, which is crucial for encouraging bone ingrowth in implants. Furthermore, the technique's ability to process a wide range of materials, including titanium and its alloys, makes it highly valuable for creating customized, patient-specific devices. In the electronics industry, SPS plays a pivotal role in the manufacturing of high-density electronic components. The process's capacity for rapid heating and cooling cycles enables the production of components with superior electrical conductivity and thermal stability. This is particularly beneficial for developing parts for semiconductors and integrated circuits, where material properties significantly impact overall device performance.
Spark Plasma Sintering (SPS) has progressed to a Technology Readiness Level (TRL) of approximately 6 to 7 in recent years. This advancement is primarily due to its successful demonstration in relevant environments, particularly in the production of advanced ceramics, metals, and composite materials. The SPS technique distinguishes itself by employing uniaxial pressure and a pulsed direct current to heat the material, promoting rapid densification and sintering at lower temperatures compared to conventional methods. This innovative approach results in materials with enhanced mechanical properties, finer microstructures, and reduced grain growth. Technical advancements in the control of sintering parameters, such as pressure, temperature, and holding time, have significantly improved the reproducibility and uniformity of the sintered products. Moreover, the scaling up of SPS equipment has addressed previous limitations regarding the size of the sintered components, making it more applicable to industrial manufacturing. However, the technology's transition to higher TRLs is hindered by factors such as high equipment costs, limited understanding of the underlying mechanisms at the atomic level, and the need for further optimization of process parameters for different materials. These challenges underscore the necessity for ongoing research and development efforts to fully exploit SPS's potential and broaden its application spectrum.
In the Short-Term, advancements in Spark Plasma Sintering (SPS) are expected to focus on enhancing the precision and efficiency of the sintering process. Researchers are likely to develop more sophisticated control systems that allow for real-time monitoring and adjustments. This will enable the production of materials with highly uniform microstructures, improving their mechanical properties and reliability for industrial applications. Moving into the Mid-Term, the technology is poised to evolve with the integration of artificial intelligence and machine learning algorithms. These advancements will significantly optimize the sintering parameters for different materials, reducing trial and error in the process. It's anticipated that such improvements will not only streamline manufacturing processes but also expand the range of materials that can be effectively sintered using SPS, including new composite materials and high-entropy alloys. In the Long-Term, Spark Plasma Sintering could revolutionize the production of materials for extreme environments, such as space exploration and nuclear reactors. The focus will likely shift towards the development of nanostructured materials and the ability to control material properties at the atomic level. This precision will open up new possibilities in material science, leading to the creation of materials with unprecedented performance characteristics.
