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Top Foam Extrusion Manufacturers

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60 manufacturers for Foam Extrusion

Foam Works Inc's Logo

Foam Works Inc

Calgary, Canada

A

1-10 Employees

2000

Key takeaway

Foam Works specializes in custom 3D foam products and services, making them a key player in the foam industry since 2000. They cater to various sectors, indicating their capability and experience in foam-related projects.

Highlighted product

Core business

Home | FoamWorksInc

Greatfoam Product Co.Ltd's Logo

Greatfoam Product Co.Ltd

Chachoengsao, Thailand

C

51-100 Employees

-

Key takeaway

Great Foam Group is a manufacturer of polyurethane foam, offering a comprehensive service that includes the production of foam products. Their expertise in foam processing enables them to maintain competitive pricing and control lead times.

Highlighted product

Service

Our Foam – Greatfoam Group

UNITED INDUSTRIAL CONVERTERS LIMITED's Logo

UNITED INDUSTRIAL CONVERTERS LIMITED

Wickford, United Kingdom

A

1-10 Employees

-

Key takeaway

With over 100 years of experience in foam conversion, Unicon emphasizes its commitment to delivering high-quality foam products. Their team of experts is readily available to assist with any foam-related needs.

Highlighted product

Core business

Unicon | The Foam Fanatics

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COWELL EXTRUSION's Logo

COWELL EXTRUSION

Nanjing City, China

D

51-100 Employees

2017

Key takeaway

COWELL EXTRUSION specializes in the R&D and manufacturing of polymer processing equipment, including various foam extrusion lines such as PLA, XPS, XPE, and PET Foam Extrusion Lines. Their expertise and advanced technology ensure high-quality production for diverse foam extrusion applications.

Highlighted product

Product

PLA Foam Extrusion Line, PLA Extruder - COWELL EXTRUSION

We convey the Super Critical CO2 by a precise close-loop injection system, insuring the accurate conveying of the CO2 and that it is at the supercritical status...

FoamInsider | Foam Product Specialist's Logo

FoamInsider | Foam Product Specialist

-

11-50 Employees

2015

Key takeaway

FoamInsider specializes in providing a broad range of foam materials and custom solutions, making it well-equipped to meet diverse needs in the foam industry. With extensive experience in foam product development and fabrication, FoamInsider offers tailored services that can guide customers in creating the desired foam products for various applications.

Highlighted product

Core business

Specialized Foam Products Supplier | FoamInsider

INDUSTRY EXPERIENCE ALLIANCE FACILITIES SKILLED WORKERS EXPORTED COUNTRIES Sophisticated Custom Foam Fabrication & Product Development Support FoamInsider has been dedicated to providing a wide range of foam materials with tested fabrication capabilities. We are confident to take on customer cases for various

SmartFoam Machinery's Logo

SmartFoam Machinery

Indianapolis, United States

B

11-50 Employees

-

Key takeaway

SmartFoam Machinery specializes in manufacturing foam conversion machines, offering a comprehensive solution that includes delivery, setup, training, and after-sales support. With over 50 types of foam fabrication machines, including automated options, they are well-equipped to enhance productivity for foam converters in the protective packaging industry.

Highlighted product

Core business

SmartFoam Machinery | SmartFoam Machines

Polyfoam's Logo

Polyfoam

Northbridge, United States

B

51-100 Employees

1974

Key takeaway

Polyfoam LLC specializes in engineered foams, including Expanded Polypropylene (EPP) and Expanded Polyethylene (EPE), highlighting their expertise in foam molding. With over forty years of experience, they provide cost-effective solutions for various applications and industries.

Highlighted product

Core business

Engineering and Manufacturing · Polyfoam LLC

Molded plastics engineering and manufacturing. Injected molded plastics and foam molded plastics -Expanded Polypropylene(EPP) & Expanded Polyethylene (EPE).

Behl GmbH's Logo

Behl GmbH

Stadtprozelten, Germany

A

11-50 Employees

1997

Key takeaway

The company specializes in developing and manufacturing efficient solutions for processing particle foams like EPS, EPE, EPP, and ETPU, which is highly relevant to foam extrusion. Their advanced molding machines and innovative systems enhance production and support the evolving needs of industries utilizing 3D printing technologies.

Highlighted product

Core business

Shape moulding machines for EPS, EPE, EPP, ETPU and other co-polymers – Behl GmbH

We develop and manufacture highly efficient solutions for the processing of particle foams such as EPS, EPE, EPP and ETPU. Our molding machines are full of practical details. We constantly try to find new innovative solutions that make molding production more economical.

Foam Surface's Logo

Foam Surface

Grand Rapids, United States

B

1-10 Employees

2015

Key takeaway

Foam Surface specializes in converting various materials for the packaging industry and offers tailored foam solutions for applications like surface protection and cushioning. With over 25 years of experience, they provide quick quotes and free samples, ensuring high-quality services and innovative cutting techniques for foam materials.

Highlighted product

Core business

Home - Foam Surface

Foamex Group's Logo

Foamex Group

Melbourne, Australia

A

51-100 Employees

1982

Key takeaway

Foamex, a leading Australian manufacturer of polystyrene products, specializes in the development of expanded and extruded polystyrene. Their extensive range includes specialty foam products suitable for various applications in construction, packaging, and more, highlighting their commitment to innovative and sustainable manufacturing practices.

Highlighted product

Service

Foamex - Our Services


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Things to know about Foam Extrusion

What is Foam Extrusion?

Foam extrusion is a manufacturing process that involves creating foam materials through the extrusion of polymer resins. During this process, raw plastic materials are combined with additives and then heated to form a viscous melt. As the material is pushed through a die, gas is introduced, causing the mixture to expand and create a lightweight, cellular structure. This technology is widely used to produce various foam products, including insulation materials, packaging, and automotive components. The versatility of foam extrusion allows for customization in density, cell structure, and thermal properties, making it suitable for a range of applications across different industries.


How does Foam Extrusion work?

Foam extrusion is a process that combines polymers with a foaming agent to create a lightweight, cellular structure. Initially, the raw materials are fed into an extruder, where they are heated and melted. As the material is forced through the extruder, a foaming agent, often a gas or chemical, is introduced, creating bubbles within the molten polymer. As the mixture exits the die, the sudden drop in pressure causes the gas to expand, resulting in a foam structure. The final product is a continuous foam profile that can be cut to desired lengths. This method is widely used in the production of insulation materials, packaging, and various consumer goods, offering excellent thermal and acoustic properties along with reduced weight.


What materials are used in Foam Extrusion?

In foam extrusion, a variety of materials are utilized to create different types of foam products. Polyethylene (PE) is commonly used due to its lightweight nature and resistance to moisture. Another widely used material is Polyvinyl Chloride (PVC), which offers flexibility and durability, making it suitable for various applications. Additionally, Polyurethane (PU) is favored for its excellent cushioning properties and versatility. It is often used in applications requiring thermal insulation. Polystyrene (PS), known for its rigidity and insulation capabilities, is also a popular choice in foam extrusion. These materials can be combined or modified to meet specific performance requirements in various industries.


What are the benefits of Foam Extrusion?

1. Lightweight Materials
Foam extrusion creates lightweight materials that reduce the overall weight of products, making them easier to handle and transport. This advantage is particularly beneficial in industries such as automotive and packaging, where weight savings can lead to improved fuel efficiency and lower shipping costs.

2. Insulation Properties
The process significantly enhances insulation properties. Foam extrusions provide excellent thermal and acoustic insulation, which is vital in construction and appliances. This quality helps in energy conservation, leading to lower utility costs and increased comfort in buildings.


What industries use Foam Extrusion?

Various industries utilize foam extrusion for its lightweight and insulating properties. 1. Packaging
Foam extrusion is widely used in the packaging industry for protective packaging solutions. The cushioning effect of foam materials helps safeguard products during shipping and handling.

2. Construction
In the construction sector, foam extrusion serves as an effective insulation material. It enhances energy efficiency in buildings by reducing heat transfer, contributing to sustainable construction practices.

3. Automotive
The automotive industry employs foam extrusion for soundproofing and thermal insulation within vehicles. Foam components help create a quieter and more comfortable ride while also improving energy efficiency.

4. Consumer Goods
Consumer goods manufacturers use foam extrusion in various applications, including sports equipment, mattresses, and furniture. The versatility of foam allows for innovative designs that enhance product performance and comfort.

5. Medical
In the medical field, foam extrusion is essential for manufacturing items such as cushioning for medical devices and protective packaging for sensitive equipment. The material's properties ensure safety and durability in healthcare applications.


Insights about the Foam Extrusion results above

Some interesting numbers and facts about your company results for Foam Extrusion

Country with most fitting companiesUnited States
Amount of fitting manufacturers6610
Amount of suitable service providers4938
Average amount of employees11-50
Oldest suiting company1974
Youngest suiting company2017

Geographic distribution of results





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Frequently asked questions (FAQ) about Foam Extrusion Manufacturers

Some interesting questions that has been asked about the results you have just received for Foam Extrusion

Based on our calculations related technologies to Foam Extrusion are Industrial Electroplating, Industrial Filtration, Industrial Sintering, Industrial Extrusion, Industrial Handling

The most represented industries which are working in Foam Extrusion are Plastics, Other, Machinery Manufacturing, Manufacturing, Packaging

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Related categories of Foam Extrusion