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Grand Rapids, United States
11-50 Employees
1999
PopFoam injection molded foam is used to make the Natural River Rock, Forest Floor, and Bed of Nails inserts providing durable surfaces that mimic the outdoors. This multi-component device includes PopFoam Injection molded Foam, plastics, steel, magnets and molded TPR assembled to a complete unit. PopFoam makes proprietary compounds customized for each of our customer’s needs. PopFoam is an injected molded foam material that empowers and innovates the design process. All of PopFoam’s cell structures are interconnected, keeping all liquids out. WODA creates a stunning solution for a hands-free carry-all using PopFoam. WODA is a smartly designed bag featuring a comfortable fit, large and functional storage space, easy-grip handle, and is virtually indestructible. This is the perfect use for PopFoam where the needs are flexibility, cleanability, bright colors, and long-lasting.
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Featured
Using EVA Foam Injection Molding to Bring Innovative Ideas to Life
... PopFoam brings innovative ideas to life with EVA foam injection molding. See how we've helped brands across the globe leverage EVA foam. ...
City of Saginaw, United States
11-50 Employees
1998
Our engineering design, CNC machining, fabrication, paint, and detailed assembly processes are able to provide individual components through completed assemblies ready for installation into your processes. From mold design and development to detailed assembly product review or product development, our design team is ready to assist in lean product development and production.
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Lost Foam Molding
... Lost Foam Molding » Saginaw Industries » Saginaw, ...
Seattle, United States
11-50 Employees
1987
We are a family-owned business located in the Seattle area supported by a dedicated and professional staff committed to meeting the needs of our clients by providing exceptional customer service. At Mantec Services, we are dedicated to staying current on the latest safety and manufacturing procedures. We are honored to be involved with many professional groups and organizations who share and support this vision. Mantec Services is an experienced contract manufacturing company, providing proprietary safety bumper and protection products and customized manufacturing services. Mantec offers engineering expertise and single-sourced project management solutions for the electronic, metal fabrication, casting, and composites industries. Mantec stands for "Manufacturing Technologies." Since the company's founding in 1987, Mantec has risen to become a proven leader within our industry by developing proprietary and custom safety products and possessing a highly diversified project management and manufacturing portfolio. Industry leader dedicated to providing high quality and exceptional service - Every time. At Mantec Services, Inc., we take pride in being an experienced contract manufacturer that provides its customers with industry-leading safety bumper guards and protection products.
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Featured
Elastomer & Foam Molding Services
... Elastomer & Foam Molding ...
Winsted, United States
11-50 Employees
2000
DiMax was founded in 2000 and originally started as a die cut manufacturing company, converting non-metallic materials into quality parts for OEMs. As a one-stop manufacturing shop, we serve OEM customers nationwide. DiMax offers 2D computer numerical controlled (CNC) machining of wood, plastics, rubber, foam, and more, using high-speed multi-axis routing equipment. When die cutting is not an option, our state-of-the-art precision laser cutting machine can create tight or high tolerance parts, from a wide range of materials, and cut through selected layers. Our commitment to you is a set of resources that go well beyond the norm of our industry in order to compete in rapidly changing, technology driven, often worldwide markets. We work with all the material manufacturers and can help you find the best material(s) for your application.
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Featured
Reaction Injection Molding Services | Foam Molding | DiMax
... Reaction Injection Molding Services | Foam Molding | ...
Hünenberg, Switzerland
1-10 Employees
2020
Wir entwickeln, produzieren und verarbeiten anspruchsvolle, kundenspezifische Komponenten und Baugruppen aus Kunststoff seit 1988. Neben diesen Leistungen bieten wir Ihnen zusätzlich viele weitere Services und legen dabei Wert auf Schnelligkeit, Kompetenz und Zuverlässigkeit. Ob GFK Kunststoffteil, CFK Kunststoffteil, oder TSG Kunststoffteil – Die Oberflächenveredelung ist der letzte Schliff. Die Entwicklung & der Formenbau kommen dabei aus einer Hand, was die Produktion Ihrer Kunststoffteile, zusammen mit der vollautomatischen Serienfertigung, besonders wirtschaftlich macht.
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Featured
What is thermoplastic structural foam molding?
... What is thermoplastic structural foam molding? ...
Alexandria, United States
11-50 Employees
We are proud to share our knowledge and news with leading business, trade and local media. Our services and capabilities make us the right choice to turn your idea into reality. Alexandria Industries is a multifaceted manufacturer that goes beyond being a parts supplier. We make components that go into products people use everyday. Since our founding in 1966, we have committed to helping customers create innovative manufacturing solutions that solve their product development challenges. We have achieved this by integrating the latest advancements in manufacturing and automation technology, focusing on continuous improvement strategies, and building a highly skilled workforce. Guided by our values and a servant leadership mindset, we are dedicated to our customers, colleagues and communities. Also see our Benefits, read our Fun Facts, and learn about common Manufacturing Myths.
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Featured
Foam Molding
... Custom foam molding at Alexandria Industries offers manufacturers a unique service and flexible product solution for in their foam-molded component needs. ...
St. Charles, United States
1982
Polytech is the brainchild of Richard and Timothy Walls. Founded in 1982, the company was run out of a small corner in a dear friend's factory in Addison, Illinois; using equipment designed in the Walls' family garage. Today, Polytech continues to meld leading edge tooling and plastic molding technology with their LPM process. Designers and manufacturers are often faced with high tooling costs and long lead times, even when only lower part quantities are needed. We can offer turn-key service -- from design to delivery, ready for your production line. Thermoplastic Polyfoam IV™ is a high-impact structural foam with high flex modulus and flame rating UL 94V-0.
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Featured
A Structural Foam Molding Company
... A Structural Foam Molding ...
Farmington, United States
51-100 Employees
1974
Our mission is to create a long-standing partnership with the procurement team, ensuring each organization’s needs are met. With an extensive list of UL-approved products, we are a very few polymer suppliers that back their compounding and color matching services with a quality guarantee. The company’s direct sales force and local warehousing throughout the United States enable on-time delivery and fast, local customer service anywhere in the country. Manufacturing Engineering Thermoplastic Compounds with personal attention to the needs of each customer, supplier, and employee. Our focus on out-of-body devices requires strict tolerance and certifications. Polymer Resources is a supplier to many markets within the consumer goods segment. Therefore, Polymer Resources provides the highest quality material and service to meet OEM specifications. We understand engineering as well as the significance of technology and innovation within engineering.
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Featured
Structural Foam for Injection Molding
... Structural Foam & Injection Molding Made to Order - by Polymer ...
Wolfgantzen, France
251-500 Employees
1986
Today Knauf is an international group of companies that form one of the world’s leading manufacturers of construction materials such as: plasters, drylining systems, thermal insulation composite systems, paints, floor screed and floor systems. Complementing its the success in the construction market, Knauf Group has continued its development in the plastics business under the brand name KNAUF Industries. We quickly became the number one worldwide EPS solution supplier and a significant business player in auxiliary foam products and injection molded components among others for the automotive industry. KNAUF Group operates strategically located facilities in over 60 countries, in Europe, the USA, South America, Russia, Asia, Africa, and Australia. With 150 state-of-the-art production facilities and sales organisations, 26,000 employees worldwide, and sales of 6.5 billion Euro (in 2015), the KNAUF Group is a premier supplier in a variety of markets serving the needs of many large global manufacturing companies.
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Featured
Foam molding technology
... Foam molding is a process that is used in the production of automotive parts. Explore the possibilities of this technology and the range of Knauf products. ...
Leipzig, Germany
51-100 Employees
1960
Der Fokus liegt dabei auf der Optimierung von Prozessen und Produkten hinsichtlich ihrer Ressourcen- und Energieeffizienz, welche für eine langfristig nachhaltige Forschung von Bedeutung sind. Neu wurden Forschungsaktivitäten im Bereich der Kunststoffindustrie 4.0, künstlichen Intelligenz und der angewandten Digitalisierung aufgenommen. Mit dem Projekt "RecyclingDay – Kinder entdecken die Wiederverwertung von Kunststoffen" wurde das KUZ mit dem eku-Zukunftspreis in der Kategorie »eku erfolg« Unternehmen ausgezeichnet. Bedingt durch den zunehmenden Fachkräftemangel besteht in Unternehmen immer häufiger die Situation, Mitarbeitende aus anderen Bereichen oder sogar Fachgebieten zu rekrutieren und innerhalb kürzester Zeit für die Aufgaben im eigenen Betrieb zu qualifizieren. Das modular aufgebaute Seminar vermittelt kompakt Basiswissen zum Spritzgießprozess verbunden mit einem umfassenden Training an den Spritzgießmaschinen.
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Featured
Foam injection molding
... Foam injection molding with plastic | KUZ ...
Technologies which have been searched by others and may be interesting for you:
Some interesting numbers and facts about the results you have just received for Foam Molding
| Country with most fitting companies | United States |
| Amount of fitting manufacturers | 55 |
| Amount of suitable service providers | 50 |
| Average amount of employees | 11-50 |
| Oldest suiting company | 1960 |
| Youngest suiting company | 2020 |
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Foam molding is a specialized manufacturing process that involves shaping pliable foam materials into specific geometries through the application of heat, pressure, or a combination of both. This technique is widely utilized across various industries, including automotive, packaging, and consumer goods, for its versatility in creating lightweight, durable components with excellent thermal and acoustic insulation properties. The core of foam molding lies in its ability to produce parts with complex shapes and intricate details, offering significant advantages over traditional solid materials in terms of customization and design flexibility. In the automotive sector, for instance, foam molding contributes to vehicle lightweighting, a crucial factor in enhancing fuel efficiency and reducing emissions. Similarly, in packaging, it provides protective cushioning that adapts perfectly to the shape of the product, ensuring safety during transport. The environmental impact of foam molding is also noteworthy; advancements in recyclable and biodegradable foam materials are making this process more sustainable, aligning with global efforts towards reducing plastic waste. By leveraging the unique characteristics of foam, molding technology continues to expand its influence, driving innovation and efficiency across a broad spectrum of applications, thereby underscoring its pivotal role in modern manufacturing and design practices.
1. Cost Efficiency
Foam molding often proves to be more cost-effective compared to other molding methods. The process requires less raw material due to the foam's expanded nature, significantly reducing material costs. Additionally, foam molding equipment often operates at lower pressures, leading to lower energy consumption and further cost savings.
2. Versatility
This method allows for the creation of complex shapes and sizes that might be difficult or impossible to achieve with other materials. Foam can be molded into intricate designs without compromising the material's integrity, providing designers and engineers with a high degree of flexibility in product development.
3. Lightweight Nature
Products made from foam molding are inherently lightweight, which is particularly advantageous for applications where reducing weight is critical, such as in the automotive and aerospace industries. This characteristic can lead to improved fuel efficiency in vehicles and lower shipping costs for a wide range of products.
4. Environmental Impact
Many foam materials used in molding processes are recyclable, which can significantly reduce the environmental footprint of products. Moreover, the energy efficiency of the foam molding process itself contributes to a lesser environmental impact compared to more resource-intensive manufacturing methods.
1. Material Quality
Ensure the supplier uses high-grade materials that meet industry standards for foam molding, as this directly impacts the durability and performance of the final product.
2. Manufacturing Capabilities
Verify the supplier's capability to handle your specific requirements, including custom designs and large production volumes.
3. Technology and Equipment
Assess the technology and equipment used in the foam molding process. Advanced technology indicates a supplier's ability to produce high-quality, precision-molded foam products.
4. Quality Control Procedures
Check for a comprehensive quality control system to ensure that every product meets your specifications and quality standards.
5. Lead Time and Flexibility
Consider the supplier's lead time and flexibility in production scheduling to meet your timelines, especially for urgent or custom orders.
6. Cost-Effectiveness
Evaluate the cost-effectiveness of their services, ensuring you receive competitive pricing without compromising on quality or performance.
7. Customer Service and Support
Good customer service and support indicate a reliable supplier, focusing on building long-term partnerships and addressing any concerns promptly.
Foam molding technology has become a cornerstone in the automotive industry, especially for creating lightweight, durable components. Manufacturers leverage this technique to produce parts such as car seats, headrests, and door panels. The lightweight nature of foam-molded components contributes significantly to fuel efficiency and overall vehicle performance, making it a preferred choice in automotive design and manufacturing. In the packaging sector, foam molding offers unparalleled protection and cushioning for products during shipping and handling. This application is particularly crucial for electronics, medical devices, and other sensitive items where damage prevention is paramount. The adaptability of foam molding allows for the creation of custom packaging solutions that fit the exact shape and size of the product, ensuring maximum protection. The construction industry utilizes foam molding for insulation and structural components. Foam molded insulation panels are known for their excellent thermal resistance, contributing to energy efficiency in buildings. Additionally, lightweight structural components made from molded foam can reduce the load on foundations and structures, offering innovative solutions in modern construction practices. Lastly, in the sports equipment sector, foam molding is used to create various protective gear and accessories. Items such as helmets, pads, and guards are produced using this method to offer athletes the perfect balance between protection and comfort. The ability to mold foam into complex shapes ensures that sports equipment meets the exact specifications required for optimal performance and safety.
Foam molding, a widely adopted manufacturing process utilized in various industries ranging from automotive to packaging, has reached a Technology Readiness Level (TRL) of 9. This high TRL indicates that foam molding technologies are not only well-developed but also have been fully demonstrated in operational environments. The advancement to this level is primarily due to significant technical refinements in the materials used, such as the development of high-performance, lightweight polymers that enhance product durability and efficiency. Moreover, the integration of computer-aided design (CAD) and computer-aided manufacturing (CAM) systems has revolutionized foam molding processes, enabling precise control over product dimensions and density, and significantly reducing waste. The automation of foam molding operations has also played a critical role, ensuring consistent quality and higher production rates. These technological advancements collectively contribute to the robustness, reliability, and widespread adoption of foam molding, solidifying its position at TRL 9. This maturity level reflects not only the technical excellence achieved in the field but also the extensive industry experience in deploying foam molding solutions across a myriad of applications.
In the Short-Term, advancements in foam molding technology are expected to be driven by the integration of more environmentally friendly materials and processes. Innovations in biodegradable and recyclable foam materials are anticipated to gain traction, meeting the increasing demand for sustainable manufacturing practices. Additionally, enhancements in molding equipment will likely improve energy efficiency, reducing the carbon footprint associated with foam production. Looking into the Mid-Term, we foresee the incorporation of smart technologies in foam molding processes. This will include the use of IoT (Internet of Things) devices and AI (Artificial Intelligence) to optimize production lines, enabling real-time monitoring and adjustments. These technologies will not only increase the precision and quality of molded foam products but also significantly reduce waste and operational costs. The mid-term phase will likely witness a shift towards more customized and complex foam shapes, driven by advancements in 3D printing and molding techniques. In the Long-Term, the focus will shift towards revolutionary materials and molding methods that could redefine foam applications. Innovations such as nanotechnology-enhanced foam and super-lightweight yet durable materials are on the horizon. These advancements may open new avenues for foam use in aerospace, medical devices, and beyond, providing unprecedented performance characteristics. Furthermore, the development of fully automated, AI-driven foam molding factories is expected, streamlining production and enabling highly adaptive manufacturing ecosystems.
Some interesting questions that has been asked about the results you have just received for Foam Molding
What are related technologies to Foam Molding?
Based on our calculations related technologies to Foam Molding are Industrial Electroplating, Industrial Filtration, Industrial Sintering, Industrial Extrusion, Industrial Handling
Who are Start-Ups in the field of Foam Molding?
Start-Ups who are working in Foam Molding are iform Swiss AG
Which industries are mostly working on Foam Molding?
The most represented industries which are working in Foam Molding are Manufacturing, Consumer Goods, Commerce and Shopping, Transportation, Health Care
How does ensun find these Foam Molding Companies?
ensun uses an advanced search and ranking system capable of sifting through millions of companies and hundreds of millions of products and services to identify suitable matches. This is achieved by leveraging cutting-edge technologies, including Artificial Intelligence.
