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ANZAPLAN dorfner group
Hirschau, Germany
A
51-100 Employees
1985
Key takeaway
ANZAPLAN offers comprehensive services, including process design and high-end analytical support, which are crucial for advancing projects like Rock Tech's lithium hydroxide converter plant. Their technical expertise has been instrumental in enhancing operational and environmental aspects, particularly in the lithium industry.
Reference
Service
Pilot Plant
Ultrapilot Technologies Pvt. Ltd.
Mumbai, India
D
11-50 Employees
-
Key takeaway
UltraPilot Technologies specializes in providing efficient, automated pilot scale systems for the chemical process industry, focusing on solid-liquid separation and drying. Their innovative designs and flexible chassis allow for scalability in production, making them a trusted partner for laboratories and pilot plants in the manufacturing of high-value products.
Reference
Core business
UltraPilot Technologies | Pilot Scale Filtration & Drying Systems
Intuitech Inc
United States
B
11-50 Employees
1996
Key takeaway
Intuitech specializes in providing high-quality water treatment pilot plants, offering custom solutions for various advanced treatment processes such as Reverse Osmosis and Ultrafiltration. With over 20 years of experience, they ensure that their pilot plants are designed for effective modeling of full-scale water treatment processes, featuring innovative control systems and IoT compatibility.
Reference
Core business
Water Treatment Pilot Plant | Intuitech | 801-487-9255
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Zeton Inc
Burlington, Canada
A
251-500 Employees
1986
Key takeaway
Zeton specializes in designing and building pilot plants, emphasizing their crucial role in process development. With over 800 completed projects, Zeton offers scalable pilot plant solutions that effectively bridge the gap between bench-scale chemistry and commercial manufacturing.
Reference
Service
Pilot Plant Solutions & Equipment | Pilot Plant Specialists | Zeton
Learn more about fully scalable pilot plant solutions and equipment designed and fabricated by Zeton – the pilot plant specialists.
Envit Environmental Technologies
Zaragoza, Spain
A
1-10 Employees
-
Key takeaway
ENVIT specializes in designing and building installations that enhance energy efficiency and meet regulatory requirements, including solutions for gas cleaning and water treatment. They emphasize their commitment to providing optimal, tailored solutions that contribute to a better environment.
Reference
Service
ENVIT: proveedores de sistemas para proteger el medio ambiente
Pilot Innovations
Hooksett, United States
B
1-10 Employees
2016
Key takeaway
Pilot Manufacturing LLC specializes in concept development, particularly in advanced composites and lightweight materials. They offer a comprehensive range of services, including R&D and rapid prototyping, which can accelerate the transition of new product ideas to market.
Reference
Core business
Pilot Innovations Pilot Manufacturing
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Pharma Test Apparatebau AG
Hainburg, Germany
A
11-50 Employees
1979
Key takeaway
Pharma Test is a prominent manufacturer of high-value testing equipment for the pharmaceutical, food, and cosmetics industries, offering a range of products that likely includes pilot plant equipment. Their commitment to quality and innovation is emphasized by their participation in leading trade fairs, showcasing their expertise in advanced testing solutions.
Reference
Product
Pilot Plant Equipment Archive - Pharma Test
IKA PROCESS UK LIMITED
Birmingham, United Kingdom
A
1-10 Employees
-
Key takeaway
IKA develops integrated solutions for the bioprocessing industry, including innovative pilot plants designed to enhance production efficiency and reduce costs in applications like battery cell manufacturing.
Reference
Product
IKA Pilot plants
AP-Miniplant GmbH & Co.KG
Lindewerra, Germany
A
11-50 Employees
1996
Key takeaway
The company, AP-Miniplant, specializes in the design and construction of pilot plants and research facilities, having delivered over 250 miniplants since 1996. They offer tailored solutions and possess interdisciplinary expertise in chemical engineering, mechanical engineering, and automation, ensuring comprehensive support in research and process development.
Reference
Product
Pilotanlagen und Forschungssanlagen: Individuell und flexibel - AP-Miniplant
Anlagenfertigung & Automatisierung für Laboranlagen und Pilotanlagen: nach Kundenwunsch, Funktionsintegration & Zuverlässigkeit.
SiccaDania Group
Birkerød, Denmark
A
251-500 Employees
2014
Key takeaway
SiccaDania offers pilot plants that provide a valuable opportunity for customers to test new setups or applications before scaling up, ensuring that they can refine their processes and improve production. This aligns with the company's commitment to innovation and high-quality solutions in food processing.
Reference
Product
Pilot Plants - SiccaDania
Pilot Plants are a great way of testing a setup or new application before scaling up. With the pilot plant range, customers can test any setup
Technologies which have been searched by others and may be interesting for you:
A pilot plant is a small-scale industrial setup that is used to test and refine processes before full-scale production. These facilities allow companies to evaluate the feasibility, efficiency, and scalability of new technologies or processes in a controlled environment. By simulating real production conditions, pilot plants help identify potential issues and optimize operations, ultimately reducing risks and costs associated with launching new products or processes. In various industries such as pharmaceuticals, chemicals, and food processing, pilot plants play a crucial role in research and development. They enable companies to experiment with different variables and gather data that informs decision-making for larger-scale implementations. This iterative approach ensures that the final production processes are both effective and economically viable.
A pilot plant operates as a small-scale industrial facility designed to test and validate processes before full-scale production. It mimics the conditions of a commercial plant, allowing for experimentation with different materials, equipment, and methodologies. By providing a controlled environment, engineers can gather data on process efficiency, product quality, and potential issues that may arise during large-scale production. In addition to testing, pilot plants facilitate the optimization of production parameters, helping to refine costs and enhance product yields. The insights gained from these operations are crucial for scaling up to a commercial facility, ensuring that the final design is both economically viable and technically sound.
1. Risk Mitigation
Utilizing a pilot plant allows businesses to test processes and products on a smaller scale, significantly reducing the risk of large-scale failures. This controlled environment helps identify potential issues early in the development phase.
2. Cost Efficiency
Pilot plants can lead to cost savings by optimizing production techniques and materials before full-scale implementation. This approach minimizes waste and ensures that resources are used effectively, which can enhance overall profitability.
3. Process Optimization
These facilities provide valuable insights into the production process, enabling continuous improvement. By experimenting with various conditions and parameters, companies can refine their operations for better yield and quality.
4. Faster Time to Market
A pilot plant accelerates the testing phase, allowing businesses to bring products to market more quickly. This speed is crucial in competitive industries where timing can determine success.
5. Scale-Up Validation
Pilot plants serve as a bridge between laboratory research and full-scale production. They validate processes and technologies, ensuring that they will perform as expected when scaled up, which boosts confidence in the final product.
Pilot plants are commonly utilized in several industries, primarily for the purpose of testing and optimizing processes before full-scale production.
1. Pharmaceuticals
In the pharmaceutical industry, pilot plants are essential for the development of new drugs. They allow companies to test formulations, assess manufacturing processes, and ensure compliance with regulatory standards.
2. Food and Beverage
The food and beverage sector relies on pilot plants to experiment with new recipes and production methods. This helps in scaling up processes while maintaining product quality and safety.
3. Chemical Manufacturing
Chemical manufacturers use pilot plants to refine chemical processes and test new reactions. This enables them to evaluate the feasibility and efficiency of large-scale production before committing significant resources.
4. Energy
In the energy sector, pilot plants are important for testing new technologies and processes, such as renewable energy systems and biofuel production. This helps in understanding the operational parameters and potential challenges.
5. Environmental Technology
Pilot plants play a critical role in environmental technology by testing waste treatment methods and pollution control processes. This ensures that solutions are effective before full implementation.
These industries benefit significantly from pilot plants, as they provide a controlled environment to innovate and troubleshoot, paving the way for successful large-scale operations.
Several factors significantly influence the design of a pilot plant.
1. Process Objectives
The primary aim of the pilot plant determines its design. This includes whether the focus is on product development, process optimization, or scale-up for commercial production.
2. Scale and Capacity
The intended scale of operations affects the size and equipment specifications. Designers must consider the volume of materials to be processed and the expected throughput.
3. Safety and Regulations
Adherence to safety standards and regulatory requirements is crucial. The design must incorporate safety features and comply with local and international regulations to ensure safe operation.
4. Technology Compatibility
The choice of technology influences the design. Compatibility with existing systems, equipment, and processes is essential for seamless integration and functionality.
5. Economic Considerations
Budget constraints and cost-effectiveness play a vital role in design decisions. The investment in technology, materials, and labor must align with financial goals.
6. Flexibility and Modularity
The ability to adapt to changing processes or products can guide design choices. A modular design allows for easy modifications and upgrades as needed.
7. Material Handling
Efficient handling of raw materials and product output is critical. The design should facilitate smooth movement and processing of materials to avoid bottlenecks.
8. Environmental Impact
Minimizing environmental impact is increasingly important. The design should incorporate sustainable practices, waste management, and environmental compliance measures.
Some interesting numbers and facts about your company results for Pilot Plant
| Country with most fitting companies | United States |
| Amount of fitting manufacturers | 6563 |
| Amount of suitable service providers | 7311 |
| Average amount of employees | 11-50 |
| Oldest suiting company | 1979 |
| Youngest suiting company | 2016 |
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Some interesting questions that has been asked about the results you have just received for Pilot Plant
What are related technologies to Pilot Plant?
Based on our calculations related technologies to Pilot Plant are Water/Ocean Cleaning Technologies, Waste Management, Renewable Energy, Sustainable Fashion, Smart Grid
Which industries are mostly working on Pilot Plant?
The most represented industries which are working in Pilot Plant are Other, Manufacturing, Oil, Energy and Gas, Machinery Manufacturing, IT, Software and Services
How does ensun find these Pilot Plant Manufacturers?
ensun uses an advanced search and ranking system capable of sifting through millions of companies and hundreds of millions of products and services to identify suitable matches. This is achieved by leveraging cutting-edge technologies, including Artificial Intelligence.
