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Bengaluru, India
51-100 Employees
1985
We have Expertise in Precision Optics, Diamond Turned Optics, IR Optics, Imaging Optics, Large Size Mirrors & Flats, Aspheric & Off Axis Parabolic Mirrors, Ultra Precision Optical Windows, Diffractive Optics, High Precision Opto Mechanical Mounts/Systems, Large Size Complete Schlieren Systems, Precision Polymer LED Lenses, Polymer Imaging Lenses, LED Backlights & Optical Instruments. Received “Defense Technology Spin off Award” from Hon’ble Prime Minister during Year-2002 for Manufacturing Polymer Aspheric Lenses as LOW VISION AIDS irst of its kind in India. SUCCESS : Excellence in work we do drives us to deliver our vision to the world.
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Featured
Precision Optics Products - Manufacturer & Supplier - Optica
... DIAMOND TURNING ...
Farum, Denmark
1-10 Employees
2013
Whatever particular reflective optical surface you may have designed for your imaging or illumination application, Millpond is ready to help realise it using our high-precision manufacturing capabilities based on diamond turning and micro-milling of various metallic substrates. Just like a modern sculptor we realise your own tailor made optics directly from CAD files or polynomium descriptions. Millpond to exhibit at "Laser World of Photonics" in Munich, Germany, 27-30th of June. Come and meet us in Hall 8, booth C117.
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Featured
Custom Optics Any shape you want
... Millpond offers high-precision optical metallic mirrors made by diamond turning and ...
Idar-Oberstein, Germany
1-10 Employees
Harry Sohni Diamond Tools is a family company from town of gems Idar-Oberstein. We offer our customers years of experience and passion for our products. Over 55 years of experience and innovation in the manufacture of diamond tools for the watch and jewelery industry speak for themselves. Of course we also offer CNC tools and cutting tools for engraving. Our experts will be happy to advise you. In order to guarantee you the best possible service, we are continuously driving the development of the company and constantly expanding our capabilities and our machine capabilities. Browse through the picture galleries, find out more about our services and let yourself be inspired by our diamond tools.
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Featured
Diamond turning- & cutting tools for jewellry industry | Harry Sohni Präzisions-Diamantwerkzeuge
... Diamond turning- & cutting tools for jewellry industry | Harry Sohni Präzisions- ...
Orlando, United States
51-100 Employees
1985
A recognized leader in optics and photonics solutions, serving blue-chip customers in the industrial, defense, telecommunications, testing and measurement, and medical industries, for over 35 years. Rubin’s prior senior executive role at Thorlabs, he was responsible for Thorlabs’ Imaging Systems Division, a standalone organization with its own sales and marketing, as well as global responsibility for all of Thorlabs’ Life Science activities. Among the positions he held at Thorlabs, Mr. Rubin founded and grew Thorlabs’s fast-growing operation in China, and spearheaded Thorlabs’ entry and significant growth in the Life Sciences market. As a member of the senior executive team, Mr.
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Featured
Diamond Turning
... Diamond Turning of a ZnSe Aspherical ...
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Featured
Temmek Optics - Technology
... Diamond Turning ...
Cranfield, United Kingdom
11-50 Employees
2011
We manufacture next generation ultra precision machines and motion systems. Our products represent a new era of digital production systems being compact, low energy demanding, fully recyclable and easily automated. Our products and services are supplied with assurance of underpinning expertise and leading edge ultra precision engineering facilities.
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Featured
u6-diamond-turning-hero
... -diamond-turning-hero | Loxham ...
Portage, United States
11-50 Employees
2012
Micro-LAM was built for bold thinking in every facet of optics manufacturing. Micro-LAM stands for innovation: Bold thinking in three critical spaces – laser-assisted machining, ultra-precision diamond tools, and custom optics. Our vision for advancing optics manufacturing is a relentless adoption of what’s best, and fearless exploration of what’s next. For customers, we’re a single-source collaborator for advanced optics manufacturing. First system sale and installation in production environment. Deepak Ravindra who in just over 5 years has grown Micro-LAM into one of the industry’s most enviable developers of laser-based tools. More than improving speed, productivity, and quality, we’re redefining what’s possible. Our patented system delivers a laser through a diamond to machine even the toughest materials with extreme precision.
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Featured
Next-Level Diamond Turning
... Next-Level Diamond Turning ...
United States
11-50 Employees
2013
Asphera Incorporated is a precision optics company located in Santa Cruz, California. Asphera was developed by optical industry experts with a focus on aspherical lens applications and manufacturing. At Asphera Incorporated we are dedicated to pioneering precision optics within the heart of innovation, strategically nestled in Santa Cruz, California with accessible proximity to Silicon Valley and San Francisco. At Asphera, we strive to shape the future of optics, enhancing lives and fostering progress, one lens at a time. Every Asphera optic contains the distilled experience from many demanding customer and research projects. Asphera has a unique wide-range of capabilites providing single point diamond turned (IR Materials) , CNC polished (Diameters up to 300mm), and molded (Diameters as small as 0.8mm) custom aspheres per your specification. Asphera is keeping the tradition of plano optics and prisms from small runs of 3 pieces up to OEM quantities of 10,000 pieces per month. As industry trailblazers, we channel our expertise in aspherical lens applications and manufacturing to fulfill our customers' aspirations.Our mission is rooted in harnessing cutting-edge technology and unwavering dedication to exceptional customer service.
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Featured
Product Page
... Single Point Diamond Turning ...
Maidstone, United Kingdom
11-50 Employees
1987
BREXIT UPDATE: Knight Optical will continue to provide quality assured service for all your optical requirements both custom & stock. We will handle all requirements caused by the new regulations. The best quality service from start to finish. Quality is the one thing you can be sure of with Knight Optical. We hold a large inventory of components for use in ultra-violet, visible, near infrared and far-infrared applications.
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Featured
Optical Diamond Turning
... Optical diamond turning - Knight ...
Manchester, United Kingdom
1-10 Employees
We are proud to be able to offer some of the most sophisticated facilities in the UK, and have invested considerably into a state of the art conveyorised Coating System, located in Manchester. We can offer full wheel customisation with many colours and finishes to choose from, and we also offer a professional alloy wheel straightening and welding service. We work alongside the UK’s leading manufacturers, dealerships and bodyshops, as well as private vehicle owners, and are able to offer a free collection and delivery service within a 30 mile radius for our business customers. Rader International offer highly specialist wheel refurbishment, Powder Coating and Diamond Cutting services that use OE manufacturer standard wheel preparation, processing & coating techniques. We work alongside bodyshops, dealerships fleet & insurance companies, offering a rapid turnaround and convenient alloy wheel collect and delivery service without sacrificing quality. Based in Trafford Park, Manchester, we can offer a free collection and delivery service within a 30 mile radius for our business customers.
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Featured
Rader Alloy Wheel Repairs Trafford Park, Manchester
... Rader International provide full refurbishment, diamond turning and OE quality coating of alloy wheels, plus custom colour wheels in Trafford Park, ...
Technologies which have been searched by others and may be interesting for you:
Some interesting numbers and facts about the results you have just received for Diamond Turning
| Country with most fitting companies | United States |
| Amount of fitting manufacturers | 33 |
| Amount of suitable service providers | 27 |
| Average amount of employees | 11-50 |
| Oldest suiting company | 1979 |
| Youngest suiting company | 2013 |
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Diamond turning is a precision machining process that employs a cutting tool with a diamond tip to produce highly accurate and smooth surfaces on materials, such as metals, plastics, and optical components. This method is particularly renowned for its ability to achieve nanometer-level surface finishes, making it a critical technique in the manufacturing of high-precision optical elements, including lenses, mirrors, and infrared systems. The process operates under controlled conditions, often within a temperature-regulated environment, to minimize thermal expansion and ensure the utmost precision. The diamond, being the hardest naturally occurring material, ensures minimal wear on the tool, thereby maintaining consistent accuracy over extensive production runs. The significance of diamond turning in its field cannot be overstated; it enables the production of components with extremely tight tolerances and superior surface quality, which are essential in advanced optical applications, such as in laser systems, aerospace imaging, and high-end photography equipment. Moreover, the ability to precisely shape complex geometries makes diamond turning indispensable for the development and innovation of new optical technologies, directly impacting the advancement of both scientific research and commercial sectors reliant on high-precision optical components.
1. Precision and Surface Quality
Diamond turning stands out for its exceptional ability to produce parts with ultra-precision. This process utilizes a diamond cutting tool, renowned for its hardness and durability, to achieve surface finishes of supreme quality. Such precision is especially crucial in industries where even the slightest imperfections can significantly impact performance, like in optics and aerospace.
2. Material Versatility
One of the most significant advantages of diamond turning is its versatility in working with a wide range of materials. From soft aluminum to hard ceramics and even crystals, diamond turning can handle various materials without compromising the finish or accuracy. This flexibility allows manufacturers to use the same process for different components, saving time and resources.
3. Cost-Effectiveness
Despite the high upfront cost of diamond cutting tools, diamond turning is cost-effective in the long run. The durability and longevity of diamond tools mean they don't need frequent replacement, reducing the overall cost of manufacturing. Additionally, the process's efficiency and the reduced need for secondary finishing operations contribute to significant cost savings over alternative methods.
While evaluating the different suppliers make sure to check the following criteria:
1. Experience and Expertise
Ensure the supplier has a proven track record and expertise in diamond turning processes, specifically in the type of work you require.
2. Technology and Equipment
Verify that the supplier uses state-of-the-art technology and equipment, which are crucial for achieving high precision in diamond turning.
3. Quality Control Measures
Look for suppliers with stringent quality control measures to ensure the highest accuracy and surface finish in their products.
4. Material Knowledge
The supplier should have extensive knowledge about different materials and their behavior during the diamond turning process.
5. Turnaround Time
Consider the supplier's ability to meet deadlines and their turnaround time for projects similar to yours.
6. Cost-effectiveness
Evaluate if the supplier offers competitive pricing without compromising on the quality and precision of the finished product.
7. Customer Service and Support
Good customer service and technical support are essential for addressing any concerns or issues that may arise during the project.
Diamond turning is a precision machining process utilized extensively in the automotive industry for the creation of high-quality optical components. These components, such as reflective mirrors and lenses, are crucial for advanced lighting systems and sensors that enhance vehicle safety and performance. The process's ability to achieve ultra-smooth surfaces and intricate shapes makes it indispensable for producing components with high optical clarity and minimal distortion. In the aerospace sector, diamond turning plays a pivotal role in manufacturing critical optical components used in navigation and targeting systems. The precision and quality afforded by diamond turning ensure that these components meet the stringent requirements for clarity, durability, and performance in extreme conditions. This capability is essential for the development of technologies that improve the accuracy and reliability of aerospace systems. The electronics industry benefits from diamond turning through the fabrication of precision molds for optical discs, such as DVDs and Blu-rays. The process's ability to produce molds with extremely fine features and smooth surfaces directly impacts the quality and storage capacity of these optical discs. This application of diamond turning is fundamental in the mass production of high-density storage media, supporting the growing demand for data storage solutions. Each of these use cases underscores the versatility and importance of diamond turning across different B2B contexts, highlighting its role in advancing technological capabilities and product quality in various industries.
Diamond turning, a precision machining process that employs diamond-tipped tools to produce high-quality optical components, metallic molds, and precision mechanical parts, is firmly positioned at a Technology Readiness Level (TRL) of 9. This advanced TRL signifies that diamond turning technologies are fully mature, having been extensively validated in real-world settings. The rationale behind this classification stems from the technical achievements and widespread adoption within the industry. Technically, the process boasts unparalleled precision in machining extremely smooth surfaces with sub-nanometer surface roughness, which is critical for applications requiring high degrees of optical clarity and minimal scattering of light, such as infrared and laser systems. Moreover, the ability to machine a wide array of materials, from metals to plastics and even soft crystals, without inducing significant surface damage, underscores its versatility and efficiency. The maturity of diamond turning is also reflected in the development of specialized diamond cutting tools and advanced computer numerical control (CNC) systems, which have significantly enhanced the process's repeatability and scalability. Collectively, these technical advancements have solidified diamond turning's role as an indispensable component in the manufacturing of precision optical components, marking its status at the pinnacle of technology readiness.
In the Short-Term, advancements in diamond turning technology are expected to focus on enhancing precision and reducing waste. Innovations in computer-controlled systems will allow for more accurate machining of complex optical components with minimal material loss. This phase will also see the development of more durable diamond cutting tools, capable of maintaining sharpness and precision over longer periods, thus significantly improving efficiency and reducing the need for frequent replacements. The Mid-Term developments are likely to concentrate on integrating artificial intelligence (AI) and machine learning algorithms into diamond turning processes. This integration will enable predictive maintenance, optimizing the timing for tool replacement and adjustments, thereby minimizing downtime. Additionally, AI-driven design tools will assist in creating more complex and precise optical shapes that are currently challenging to achieve, opening new possibilities in photonics and precision optics applications. Looking into the Long-Term, the focus will shift towards sustainable and eco-friendly manufacturing processes. Advances in material science are expected to introduce new types of recyclable or less environmentally damaging cutting materials, reducing the carbon footprint of the manufacturing process. Furthermore, the development of fully automated, lights-out manufacturing facilities will revolutionize diamond turning, allowing for 24/7 production with minimal human intervention, significantly increasing output while maintaining high-quality standards.
Some interesting questions that has been asked about the results you have just received for Diamond Turning
What are related technologies to Diamond Turning?
Based on our calculations related technologies to Diamond Turning are Industrial Electroplating, Industrial Filtration, Industrial Sintering, Industrial Extrusion, Industrial Handling
Which industries are mostly working on Diamond Turning?
The most represented industries which are working in Diamond Turning are Manufacturing, Science and Engineering, Commerce and Shopping, Consumer Goods, Hardware
How does ensun find these Diamond Turning Companies?
ensun uses an advanced search and ranking system capable of sifting through millions of companies and hundreds of millions of products and services to identify suitable matches. This is achieved by leveraging cutting-edge technologies, including Artificial Intelligence.
