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Melbourne, Australia
1-10 Employees
2017
In addition to induction bending, we provide a wide range of services.
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Featured
World Leaders in Induction Bending
... World Leaders in Induction Bending ...
Houston, United States
11-50 Employees
1960
High quality induction and cold bending with a wide range of materials. Houston Pipe Benders services international projects on five continents and we ship worldwide. Induction bending is a controlled means of bending pipe by applying high frequency induced electrical power to a localized area. As the correct bending temperature is reached, the pipe is moved slowly through the induction coil as bending pressure is applied by the radius arm. Cold bending utilizes bend dies and mechanical force to form the pipe to the desired shape.
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Featured
Induction Bending
... Induction Bending – Houston Pipe ...
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Featured
Induction Pipe Bending
... Induction Pipe Bending UK Ltd, an award winning ISO 9001: 2015 & ISO 45001: 2018 certified company formed in 2005 to provide a high quality service to the offshore, petrochemical, power generation and general pipe-work markets. Our current bending capacity is from 1.5″ NB through to ...
Duluth, United States
101-250 Employees
1916
The beginning of the company dates back to 1916 when Rubin Meierhoff started a company called Modern Plumbing & Heating Co. The business prior to World War II was primarily involved in the conversion of building heating systems from coal to oil. During World War II, the business installed piping systems in many of the ships constructed in Duluth, Minnesota, for the U.S. After World War II, the business expanded in the mechanical contracting field under the name of Modern Constructors. Modern Constructors constructed piping for tank farms and oil terminals throughout the Midwest and installed refrigeration-piping systems in ice skating rinks across the United States.
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Featured
Induction Bending
... With Induction Bending we encourage our clients to take advantage of our unrivaled experience and technical expertise in the project development ...
Fort Myers, United States
11-50 Employees
1975
We are happy to provide you a response to your Request for Proposals. Jim Hynes, Hines Bending’s President and CEO, founded the company on the belief that customers’ pipe and tube bending needs were not being adequately addressed. OEM Hines Bending Systems is an Original Equipment Manufacturer (OEM). Hines Bending Systems is the #1 worldwide manufacturer of tube benders, pipe benders and induction benders. Shown here is a 300 CNC-B tube bender with a BendPro G2 Control. Shown here is a 600 NC pipe bender. NC mandrel benders are perfect for a variety of production needs:. A Totally Certified Tube Inspection Solution The ROMER Tube Inspection Solution is the only certified portable tube inspection solution on the market.
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Featured
720-Induction-Bending - Hines® Bending Systems
... 720-Induction-Bending - Hines® Bending ...
Singapore
501-1000 Employees
The Cladtek story is one that has been engineered out of innovation and ingenuity. Today, Cladtek is the largest supplier of weld overlay Corrosion Resistant Alloy (CRA) globally and a leading supplier of CRA Mechanically Lined Pipe (MLP). Yet while we’ve pioneered and implemented new products and being recognised for our innovation we are as equally focused on applying meticulous process and procedure to all that we do. We understand that trusted partnerships are built on the consistent delivery of high-quality solutions and on providing outcomes that best serve our clients. We’re known for embracing formidable manufacturing challenges and for always engineering a solution that works. From humble beginnings the business has expanded globally and now operates three purpose-built manufacturing facilities in Indonesia, Brazil and Saudi Arabia. Deliver innovative, sustainable, additive manufacturing solutions that extend the lifetime and the value of clients assets.
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Featured
Induction Bending
... Cladtek induction bending capability includes both 3D and 5D bends, as well as two dimensional and three dimensional bending. Cladtek has ...
Glenrothes, United Kingdom
501-1000 Employees
1972
Proclad has firmly established itself as one of the leading suppliers of integrated solutions to a diverse range of market sectors with manufacturing facilities in Dubai, Abu Dhabi, UK and Singapore. Proclad Secure Major Induction Bending Contract for Global Leader. Proclad Celebrate 45th Anniversary with £2million Investment in New Technology. With a commitment to providing clients with the complete service, Proclad has developed a group of specialist companies through a combination of investment and acquisition. Whilst each specialist division operates as an independent company, dedicated Project Managers at Group level enable clients to enjoy a truly unique turnkey engineering solution offering enormous benefits in quality, control, lead times and cost savings. Each company has dedicated project managers which can not only deliver their own service but can call upon the services and expertise and experience from any other company in the group. New Dual Tungsten Welding Systems Installed in FTV Proclad UK.
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Featured
Induction Pipe Bending
... Induction Pipe Bending Solutions by ProcladProclad Induction Bending is a global supplier of induction bending solutions with unrivalled capacity and expertise.The company was originally established in the 1980s and has gained extensive experience in delivering world ...
Sandwell, United Kingdom
101-250 Employees
1969
Our modern machines allow Barnshaws to roll plates up to 100 mm in thickness and up to 4500 mm in length. Induction bending offered at Barnshaws is an advanced metal bending process, offering reliable precision, good efficiency and excellent consistency to a highest standard. Barnshaws have a wide range of machinery for bending aluminium and non-ferrous sections, extrusions and sheet metal. Barnshaws, a well-known name in metal fabrication, stands out for its expertise in bending to tight radii. The Barnshaws team based in Scotland provided invaluable assistance in the restoration of the Maid of the Loch. Section Bending was the first service to be offered when Barnshaws started in 1969. We now have the leading capacity worldwide in section bending and our experience gives customers the confidence to design structures with minimal limitations. We offer services of bending sections up to 35m long, as a one off or supplying large volume orders.
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Featured
Induction Bending
... Induction Bending by Barnshaws is an Advanced Metal Bending ...
Sandwell, United Kingdom
51-100 Employees
1951
We are proud to offer the UK’s largest steel bending range from our single site production facility in Tipton, West Midlands, and are a key part of the supply chain for a wide range of key industry sectors in the UK and abroad. Established in 1951 by Frank Barnshaw, Angle Ring today celebrates over 70 years in business as one of the largest metal and alloy bending companies in the world. As a third generation, family owned business, we take great pride in offering a high quality, personal service to all our customers. Our vast range of bending machinery means we can offer the most suitable solution for your project, no matter how intricate or unique it may be. We offer a competitive service to a wide range of businesses and market sectors, from local engineering companies, through to large multi-nationals – and everything in between. Look no further than our single site production facility in Tipton, West Midlands. With a focus on innovation and quality, we design many of our bending, forming, and cambering machines in-house, giving us a unique advantage over other metal bending techniques. Behind every great business, is a great team.
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Featured
Induction Bending
... We operate three induction bending machines at Angle Ring, that have been designed and built in house, to offer a controlled bending technique through the application of localised heat and a copper induction coil. ...
1001-5000 Employees
1920
At Bradken we’re focused on one thing - being the resource sector’s preferred partner for innovative wear solutions. Bradken has invested in a second renewable energy project in India, bringing the total ratio of renewable power available at the Coimbatore site up to 83%. Bradken today confirmed its commitment to South American mining customers, announcing its purchase of foundry “Fundicion Technologica” (also known as Funtec) with plans to repurpose it as its only large steel mill liner foundry in Peru. Discover our full range of products, unique services and capabilities. Global mining and resources companies partner with Bradken to leverage our extensive engineering capability and in field support services to solve their specific operational challenges with high quality solutions that exceed expectations. Products – Locomotive rail and transit components and assemblies; mining, construction, industrial and military castings and general steel castings. Products – Custom made wear liners; fabrication and refurbishment of material transfer and storage assets. Products – Chrome carbide overlay pipe for the Oil Sand mining market.
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Featured
Induction Pipe Bending
... Induction Pipe Bending ...
Technologies which have been searched by others and may be interesting for you:
Some interesting numbers and facts about the results you have just received for Induction Bending
| Country with most fitting companies | United Kingdom |
| Amount of fitting manufacturers | 12 |
| Amount of suitable service providers | 17 |
| Average amount of employees | 101-250 |
| Oldest suiting company | 1916 |
| Youngest suiting company | 2017 |
Induction bending is a highly specialized process that involves the heating of a specific area of a metal pipe, tube, or structural section using electromagnetic induction, followed by the application of force to bend it to a desired angle. This technique allows for precise control over the temperature and the bending process, ensuring uniformity and consistency in the bend radius while minimizing deformations and maintaining the integrity of the material's cross-sectional area. The induction coil heats a narrow band of the workpiece to a temperature where it becomes pliable, typically between 850 to 1100 degrees Celsius for steel, without affecting the material's properties or strength. A cooling medium, often water, is then applied to the heated section to control the cooling rate and further preserve the mechanical properties of the material. Induction bending is crucial in industries where high precision and quality of bent components are paramount, such as in the construction of pipelines, architectural structures, and manufacturing of parts in the aerospace and automotive sectors. Its ability to produce tight-radius bends and complex shapes with high repeatability makes it a preferred method over traditional mechanical bending techniques, significantly contributing to advancements in design and construction methodologies.
1. Precision and Uniformity
Induction bending allows for a high degree of control over the bending process, resulting in bends that are precise and uniform. This method uses controlled heating, ensuring the material bends at the desired location and angle without distortion, which is particularly beneficial for complex or large-scale projects.
2. Efficiency and Speed
This technique is notably faster than traditional mechanical bending methods. Induction bending heats the material quickly and evenly, reducing processing time significantly. This efficiency is crucial for projects with tight deadlines or for industries where time is of the essence.
3. Versatility
Induction bending is suitable for a wide range of materials, including various types of metals and alloys. This versatility makes it an ideal choice for different industries, from construction and architecture to automotive and aerospace, where materials often vary widely.
4. Improved Structural Integrity
The localized heating during induction bending minimizes stress on the material, preserving its structural integrity. This aspect ensures that the final product maintains its strength and durability, which is essential for components subjected to high stress or environmental conditions.
While evaluating the different suppliers make sure to check the following criteria:
1. Experience and Expertise
Verify the supplier's experience in the industry, specifically in induction bending processes. An experienced supplier is more likely to deliver quality products and services.
2. Technology and Equipment
Ensure the supplier uses state-of-the-art technology and equipment for induction bending, which can significantly affect the quality and precision of the final product.
3. Quality Control Measures
Check for the supplier's quality control processes and certifications. Suppliers with comprehensive quality control measures are more reliable.
4. Material Range
The supplier should be capable of handling a wide range of materials, allowing for flexibility in your projects.
5. Customization Capabilities
Evaluate the supplier's ability to customize orders. A supplier that can accommodate custom requirements is essential for unique project needs.
6. Delivery Timelines
Confirm the supplier's ability to meet deadlines. Timely delivery is crucial in maintaining project schedules and budgets.
7. Cost-Effectiveness
Compare pricing among suppliers to ensure you are getting competitive rates without compromising on quality or service.
Induction bending, a process known for its precision and efficiency, plays a crucial role in the construction industry. It is extensively used for creating curved steel structures, an essential component in modern architectural designs. This technique allows for the bending of large steel beams and pipes with high accuracy, which are then utilized in the construction of buildings, bridges, and stadiums, offering both aesthetic appeal and structural integrity. In the energy sector, induction bending finds significant application in the fabrication of pipelines. The method is particularly valuable for creating bends in pipes that transport oil, gas, and other fluids over long distances. This process ensures that the pipes can navigate natural obstacles and terrain variations without compromising their integrity or the flow of the contents they carry, making it an indispensable tool for maintaining the efficiency and safety of energy distribution networks. The automotive industry benefits from induction bending in the manufacturing of vehicle parts. Components such as exhaust pipes and structural frames require precise bending to meet specific design and performance standards. Induction bending ensures these parts are fabricated with the required precision, contributing to the overall efficiency, safety, and aesthetic of the vehicle, thereby enhancing production quality and reducing manufacturing time. Each of these use cases demonstrates the versatility and importance of induction bending across different B2B contexts, highlighting its role in advancing industry standards and innovation.
Induction bending, a process that employs electromagnetic induction to heat a narrow section of a pipe or tube before it is bent to a desired angle, is situated at a high Technology Readiness Level (TRL) of 9. This status is attributed to its widespread adoption and proven reliability in various industries, including construction, automotive, and oil and gas sectors. The technique has undergone extensive research, development, and operational testing, demonstrating its efficacy and efficiency. One of the primary technical reasons for its high TRL is the precision and uniformity it offers in bending pipes and tubes, which is critical for maintaining the integrity and performance of the infrastructure. Furthermore, induction bending minimizes the risk of deformation and reduces the need for post-bending treatments, such as heat treatment or stress relieving, thereby ensuring cost-effectiveness and time efficiency. The process's adaptability to different materials and thicknesses, coupled with its capability to achieve complex bends with high accuracy, underscores its technical maturity and robustness. Consequently, induction bending's high TRL reflects its comprehensive validation in real-world applications, marking it as a reliable and efficient solution for achieving precise and consistent bends in various materials.
In the Short-Term, advancements in induction bending technology are poised to focus on enhancing efficiency and reducing energy consumption. The development of more sophisticated control systems will allow for precise temperature regulation during the bending process, minimizing material waste and improving bend quality. Innovations in induction coil design are also expected, which will provide more uniform heat distribution, leading to faster bending cycles and less energy usage. Looking towards the Mid-Term, the integration of artificial intelligence (AI) and machine learning algorithms into induction bending machines is anticipated. These technologies will enable real-time adjustments during the bending process, optimizing parameters for different materials and bend geometries. This period will also likely see the emergence of predictive maintenance capabilities, using AI to analyze data from the bending process to predict and prevent equipment failures before they occur, significantly reducing downtime. In the Long-Term, the focus will shift towards sustainability and the development of environmentally friendly induction bending processes. This may include the use of renewable energy sources to power the machines and the creation of new, recyclable or biodegradable materials that can withstand the induction bending process. Additionally, advancements in 3D printing technology could merge with induction bending, allowing for the creation of complex, custom-shaped components that are both strong and lightweight, revolutionizing industries such as aerospace and construction.
