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Top Ultrasonic Welder Manufacturers

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60 manufacturers for Ultrasonic Welder

Dukane's Logo

Dukane

St. Charles, United States

B

251-500 Employees

1922

Key takeaway

The company is a technology leader in plastic welding, specializing in ultrasonic welders that cater to the unique requirements of each customer's application. With over five decades of experience, they develop innovative solutions for both specific needs and initial concepts.

Reference

Product

Ultrasonic Welding - Dukane

Sincere Sonics (SuZhou) Co. Ltd's Logo

Sincere Sonics (SuZhou) Co. Ltd

Suzhou City, China

D

51-100 Employees

2021

Key takeaway

The company offers advanced ultrasonic welders, including the iSW30 and iSW50 Series, featuring a 6th generation iQS operation system and built-in scanning capabilities for data acquisition, making them compatible with MES and DPS systems. These welders provide multiple welding modes and stable workmanship, supporting Industry 4.0 applications.

Reference

Product

Ultrasonic Plastic Welder - Dongho

Ultrasonic plastic welder with iQS operation system, data acquisition to support Industry 4.0,high p...

Hesse Mechatronics's Logo

Hesse Mechatronics

Paderborn, Germany

A

101-250 Employees

1995

Key takeaway

Hesse GmbH specializes in ultrasonic welding and wire bonding for cell contact and power electronics, offering some of the fastest bonding solutions on the market. Their expertise in automation systems enhances the efficiency of ultrasonic welding processes.

Reference

Product

Ultrasonic Welder - Hesse GmbH

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MTH-Herrde's Logo

MTH-Herrde

Henstedt-Ulzburg, Germany

A

1-10 Employees

-

Key takeaway

The company specializes in ultrasonic welding machines, including the TSM 20 model designed for precise welding tasks. Their products are utilized across various industries such as automotive production, medical technology, and textiles, enhancing production processes with advanced control technology and mechanical precision.

Reference

Product

Ultrasonic welding machine | mth-ultraschall.de

Our Ultrasonic welding machine has been developed for accurate welding tasks. It combines state of the art control technologie and mechanical precision.

United Ultrasonic's Logo

United Ultrasonic

Bredstedt, Germany

A

11-50 Employees

2006

Key takeaway

The company specializes in creating and supplying ultrasonic machinery, including various designs of ultrasonic metal spot welders, emphasizing their commitment to high quality and close partnerships with customers. Their goal is to set industry standards and provide innovative ultrasonic solutions that add value to their partners.

Reference

Product

Ultrasonic Metal spot welder - United Ultrasonic

We supply ultrasonic metal welders in different designs as ultrasonic splizers ultrasonic spot welder, ultrasonic Seam welder

Sonics & Materials, Inc.'s Logo

Sonics & Materials, Inc.

Newtown, United States

B

51-100 Employees

1969

Key takeaway

Sonics is a global leader in the design and manufacturing of high-powered ultrasonic equipment, offering a complete line of ultrasonic welders, including various frequency systems. With over 50 international distributors, Sonics ensures fast response and superior access to their advanced ultrasonic technology.

Reference

Product

Ultrasonic Welders | Sonics & Materials, Inc.

Sonics offers a complete line of ultrasonic plastics assembly equipment including microprocessor-controlled bench-top welders, remote actuators and...

Series 4 Ltd's Logo

Series 4 Ltd

New Forest, United Kingdom

A

11-50 Employees

1987

Key takeaway

Series 4 Ltd. offers a range of ultrasonic welding equipment, highlighting their commitment to providing high-quality cable processing tools and industrial solutions for the electronics sector.

Reference

Product

Ultrasonic Welding Equipment | Series 4 Ltd

Stapla Ultrasonics Corporation's Logo

Stapla Ultrasonics Corporation

Wilmington, United States

B

11-50 Employees

1986

Key takeaway

Schunk Sonosystems emphasizes its technological advancements in ultrasonic welding, a process that effectively joins metals and other materials using ultrasound, making it ideal for applications in the automotive industry. Their solutions have established millions of reliable connections, particularly in vehicle wiring harnesses.

Reference

Product

Technology | Schunk Sonosystems

ULTRAWISE INNOVATION LIMITED's Logo

ULTRAWISE INNOVATION LIMITED

East Hertfordshire, United Kingdom

A

1-10 Employees

2016

Key takeaway

Ultrawise Innovation specializes in ultrasonic welding and other polymer welding techniques, offering services such as joint design, troubleshooting, and process training. With extensive experience in technology development and successful proposals to the EU and Innovate UK, they support clients in industries like automotive, aerospace, and medical devices.

Reference

Core business

Welding | Ultrawise Innovation Ltd

plastic welding consultant, Ultrawise innovation, technical consulting in welding of plastics, ultrasonic welding. Also writing of grant proposals.

Ultrasonic Poultry Systems's Logo

Ultrasonic Poultry Systems

Ravenna, United States

B

1-10 Employees

2017

Key takeaway

Ultrasonic Poultry Systems is recognized for its innovative and durable ultrasonic belt welding systems, specifically designed for egg and manure applications. Their P100R Poultry Egg & Manure Belt Welder features an adjustable timer for high weld repeatability and comes with a one-year warranty.

Reference

Core business

Ultrasonic Poultry Systems – Egg & Manure Belt Welders


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Things to know about Ultrasonic Welder

What is an Ultrasonic Welder?

An ultrasonic welder is a specialized device used to join materials, typically thermoplastics, through high-frequency ultrasonic vibrations. These vibrations generate localized heat at the contact surfaces, allowing the materials to melt and fuse together without the need for additional adhesives or fasteners. The process is efficient and precise, making it ideal for applications in various industries, including automotive, electronics, and medical devices. The technology operates by converting electrical energy into mechanical vibrations, which are then transmitted to the workpieces. This method ensures a strong bond while minimizing thermal damage to the surrounding areas. Ultrasonic welding is particularly favored for its speed and the ability to produce clean, reliable joints, contributing to its growing popularity among manufacturers.


How does an Ultrasonic Welder work?

An ultrasonic welder operates through the application of high-frequency ultrasonic vibrations to materials, typically plastics or metals. The machine uses a transducer to convert electrical energy into mechanical energy, creating rapid oscillations. These vibrations are transmitted through a sonotrode, which focuses the energy onto the surfaces of the materials being joined. As the ultrasonic energy is applied, the interface between the materials heats up due to friction, causing them to soften and eventually fuse together. This process occurs rapidly, often in just a few seconds, resulting in a strong and durable bond without the need for adhesives or additional heat sources. The precision and speed of ultrasonic welding make it a preferred method in various manufacturing applications.


What industries use Ultrasonic Welders?

Various industries utilize ultrasonic welders due to their efficient joining capabilities. In the automotive sector , these machines are employed for assembling components like sensors, fuel tanks, and wiring harnesses, ensuring strong and reliable connections. The medical industry also benefits from ultrasonic welding, as it is crucial for fabricating devices such as syringes, IV bags, and surgical instruments. This method helps maintain cleanliness and precision, which are vital in medical applications. Other sectors, including electronics and packaging , leverage ultrasonic welders for tasks like bonding plastics and sealing packages, highlighting the versatility and effectiveness of this technology across different fields.


What are the advantages of using an Ultrasonic Welder?

1. Speed
Ultrasonic welders operate at a rapid pace, allowing for quick assembly of components. This efficiency reduces production time significantly compared to traditional welding methods.

2. Precision
These welders provide high levels of precision, ensuring that the welds are strong and uniform. This is especially important in applications requiring tight tolerances and minimal material distortion.

3. Clean Operation
Ultrasonic welding is a clean process that doesn’t require additional adhesives or solvents. This minimizes contamination risks and reduces the need for post-weld cleaning.

4. Versatility
Ultrasonic welders can be used on a wide range of materials, including plastics, metals, and composites. This adaptability makes them suitable for various industries, from automotive to medical devices.

5. Energy Efficiency
These machines consume less energy compared to traditional welding techniques, leading to lower operational costs and a smaller environmental footprint.


What materials can be welded with an Ultrasonic Welder?

Ultrasonic welders are versatile tools commonly used to join various materials through high-frequency vibrations. They are particularly effective for thermoplastics, making them ideal for applications in the automotive, medical, and consumer goods industries. In addition to thermoplastics, ultrasonic welding can also bond certain metals, including aluminum and copper, especially in applications requiring lightweight and strong joints. The technology is also suitable for composite materials, where different substrates are fused together without the need for adhesives. Furthermore, ultrasonic welding can effectively work with materials such as films and foils, allowing for the creation of sealed packages in the packaging industry. This broad range of compatibility makes ultrasonic welding a preferred choice for many manufacturers seeking efficient and reliable joining methods.


Insights about the Ultrasonic Welder results above

Some interesting numbers and facts about your company results for Ultrasonic Welder

Country with most fitting companiesUnited States
Amount of fitting manufacturers4567
Amount of suitable service providers4174
Average amount of employees11-50
Oldest suiting company1922
Youngest suiting company2021

Geographic distribution of results





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Frequently asked questions (FAQ) about Ultrasonic Welder Manufacturers

Some interesting questions that has been asked about the results you have just received for Ultrasonic Welder

Based on our calculations related technologies to Ultrasonic Welder are Industrial Electroplating, Industrial Filtration, Industrial Sintering, Industrial Extrusion, Industrial Handling

The most represented industries which are working in Ultrasonic Welder are Other, Machinery Manufacturing, Manufacturing, Electronics and Electrical engineering, Automation

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Related categories of Ultrasonic Welder