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Top Ultrasonic Welding Companies

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60 companies for Ultrasonic Welding

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Dukane's Logo

Dukane

St. Charles, United States

B

251-500 Employees

1922

Key takeaway

The company is a technology leader in plastic welding, emphasizing a customer-centered approach and developing tailored solutions. They offer ultrasonic welders, showcasing their expertise and commitment to meeting diverse welding needs.

Reference

Product

Ultrasonic Welding - Dukane

ULTRAWISE INNOVATION LIMITED's Logo

ULTRAWISE INNOVATION LIMITED

East Hertfordshire, United Kingdom

A

1-10 Employees

2016

Key takeaway

Ultrawise Innovation specializes in ultrasonic welding and other polymer welding techniques, offering services such as joint design, troubleshooting, and process training. With extensive experience in technology development and successful grant writing, they support clients in sectors like automotive, aerospace, and medical devices.

Reference

Core business

Welding | Ultrawise Innovation Ltd

plastic welding consultant, Ultrawise innovation, technical consulting in welding of plastics, ultrasonic welding. Also writing of grant proposals.

Hesse Mechatronics's Logo

Hesse Mechatronics

Paderborn, Germany

A

101-250 Employees

1995

Key takeaway

The company specializes in ultrasonic welding and wire bonding for cell contact technologies and power electronics, offering some of the fastest bonding speeds in the market.

Reference

Product

Ultrasonic Welder - Hesse GmbH

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Sincere Sonics (SuZhou) Co. Ltd's Logo

Sincere Sonics (SuZhou) Co. Ltd

Suzhou City, China

D

51-100 Employees

2021

Key takeaway

The company offers advanced ultrasonic welding solutions, including the iSW30 and iSW50 Series Ultrasonic Metal Welders, featuring a 6th generation iQS operation system and multiple welding modes, which enhance stability and support for Industry 4.0.

Reference

Product

Ultrasonic Plastic Welder - Dongho

Ultrasonic plastic welder with iQS operation system, data acquisition to support Industry 4.0,high p...

Stapla Ultrasonics Corporation's Logo

Stapla Ultrasonics Corporation

Wilmington, United States

B

11-50 Employees

1986

Key takeaway

Schunk Sonosystems highlights ultrasonic welding as a future-oriented process that effectively joins metals using ultrasound, making it particularly relevant for creating reliable connections in automotive wiring harnesses. Their innovative system solutions meet stringent industry requirements, ensuring millions of perfect connections globally.

Reference

Product

Technology | Schunk Sonosystems

Trinetics Group's Logo

Trinetics Group

Melbourne, United States

B

11-50 Employees

1983

Key takeaway

The company, Trinetics Group, is an industry leader in ultrasonic welding of plastics, offering extensive expertise in the welding process and joint design. Their advanced capabilities and partnership with Dukane Ultrasonics enhance their ability to meet diverse ultrasonic welding applications.

Reference

Service

Ultrasonic Welding - Experts in Welding and Joint Design | Trinetics Group

Trinetics Group is an industry leader in the Ultrasonic Welding of plastics. We can provide deep knowledge on every step of the welding process.

Viking Plastics's Logo

Viking Plastics

Corry, United States

B

51-100 Employees

1972

Key takeaway

Viking Plastics is a leading provider of custom injection molding and assembly services, with expertise in innovative solutions for engineering challenges. Their capabilities include a focus on advanced manufacturing techniques, which may encompass ultrasonic welding.

Reference

Service

Ultrasonic Welding | Viking Plastics

Sonics & Materials, Inc.'s Logo

Sonics & Materials, Inc.

Newtown, United States

B

51-100 Employees

1969

Key takeaway

Sonics is a global leader in the design and manufacturing of high-powered ultrasonic equipment, including a complete line of ultrasonic welders and systems. Their extensive experience and patented technology position them as a key player in the ultrasonic welding industry.

Reference

Product

Ultrasonic Welders | Sonics & Materials, Inc.

Sonics offers a complete line of ultrasonic plastics assembly equipment including microprocessor-controlled bench-top welders, remote actuators and...

Series 4 Ltd's Logo

Series 4 Ltd

New Forest, United Kingdom

A

11-50 Employees

1987

Key takeaway

Series 4 Ltd. specializes in providing high-quality Cable Processing Equipment and Industrial Tools, including Ultrasonic Welding Equipment. Their extensive product range and partnership with leading manufacturers ensure they meet the needs of the electronics and associated industries.

Reference

Product

Ultrasonic Welding Equipment | Series 4 Ltd

United Ultrasonic's Logo

United Ultrasonic

Bredstedt, Germany

A

11-50 Employees

2006

Key takeaway

The company specializes in creating and producing ultrasonic machinery, including various designs of ultrasonic metal welders such as spot welders and seam welders. Their commitment to high quality and close partnerships with customers positions them as a key player in the ultrasonic industry.

Reference

Product

Ultrasonic Metal spot welder - United Ultrasonic

We supply ultrasonic metal welders in different designs as ultrasonic splizers ultrasonic spot welder, ultrasonic Seam welder


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Things to know about Ultrasonic Welding

What is Ultrasonic Welding?

Ultrasonic welding is a specialized technique used to join materials, typically plastics or metals, through high-frequency ultrasonic vibrations. This process generates localized heat at the interface of the materials, causing them to melt and fuse together without the need for additional adhesives or fasteners. The technology is particularly beneficial in industries such as automotive, electronics, and medical devices due to its speed, precision, and ability to create strong bonds while minimizing thermal damage to surrounding areas. The process is highly efficient, allowing for automated production lines and consistent results, making it a popular choice among manufacturers seeking reliable and effective joining methods.


How does Ultrasonic Welding work?

Ultrasonic welding operates by utilizing high-frequency ultrasonic vibrations to join materials, typically thermoplastics or metals. A transducer converts electrical energy into mechanical vibrations, which are then amplified and directed to the interface of the materials being joined. As pressure is applied, the ultrasonic vibrations create localized heating at the interface, causing the surfaces to soften and fuse together. This process is quick, often taking just a fraction of a second, and it results in strong, durable bonds without the need for additional adhesives or fasteners. The speed and efficiency of ultrasonic welding make it a preferred choice in various manufacturing applications.


What materials are suitable for Ultrasonic Welding?

Ultrasonic welding is particularly effective for joining thermoplastics and certain metals. Thermoplastics such as polycarbonate, polyethylene, and polypropylene are commonly used in this process due to their ability to soften under heat and bond effectively when subjected to ultrasonic vibrations. Additionally, metals like aluminum, copper, and certain alloys can also be ultrasonic welded, especially in thin sections. Their properties allow for strong, reliable joints without the need for additional adhesives or heat sources. This versatility makes ultrasonic welding a popular choice in various manufacturing applications.


What are the advantages of Ultrasonic Welding?

1. Speed
Ultrasonic welding operates at a rapid pace, significantly reducing the time required for joining materials. This efficiency enhances productivity in manufacturing processes where quick assembly is crucial.

2. Precision
The technology allows for highly precise welds, resulting in strong joints without the risk of damaging surrounding materials. This precision is vital in applications where integrity and aesthetics are important.

3. Environmentally Friendly
Ultrasonic welding requires no additional adhesives or consumables, making it a cleaner option compared to traditional welding methods. This reduces waste and the environmental footprint of the manufacturing process.

4. Versatility
This method can be used on a variety of materials, including plastics and metals. Its adaptability makes ultrasonic welding suitable for multiple industries, from automotive to electronics.

5. Low Energy Consumption
Ultrasonic welding consumes less energy than many conventional welding techniques. This feature not only lowers operational costs but also contributes to more sustainable manufacturing practices.


What industries commonly use Ultrasonic Welding?

Various industries utilize ultrasonic welding due to its efficiency and effectiveness in joining materials. The automotive sector frequently employs this technology for assembling components such as battery packs and interior parts, where strong, precise bonds are essential. In the medical industry, ultrasonic welding is critical for creating sterile and durable seals in devices like syringes and IV bags. Additionally, consumer electronics manufacturers leverage this method to bond plastics and metals in products like smartphones and laptops, ensuring high-quality finishes and enhanced durability. The packaging industry also benefits, using ultrasonic welding for creating secure seals in flexible packaging materials.


Insights about the Ultrasonic Welding results above

Some interesting numbers and facts about your company results for Ultrasonic Welding

Country with most fitting companiesUnited States
Amount of fitting manufacturers6110
Amount of suitable service providers6459
Average amount of employees51-100
Oldest suiting company1922
Youngest suiting company2021

Geographic distribution of results





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Frequently asked questions (FAQ) about Ultrasonic Welding Companies

Some interesting questions that has been asked about the results you have just received for Ultrasonic Welding

Based on our calculations related technologies to Ultrasonic Welding are Industrial Electroplating, Industrial Filtration, Industrial Sintering, Industrial Extrusion, Industrial Handling

The most represented industries which are working in Ultrasonic Welding are Other, Manufacturing, Machinery Manufacturing, Electronics and Electrical engineering, Plastics

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Related categories of Ultrasonic Welding