Friction Stir Welding
Friction Stir Welding
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Top Friction Stir Welding Companies

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57 companies for Friction Stir Welding

STIRTEC's Logo

Premstätten, Austria

1-10 Employees

2013

Das modernste Fügeverfahren für den Leichtbau und für das Verbinden von Werkstoffen und Werkstoff­kombinationen, die bislang als nicht schweissbar galten. Technologie, Maschinen, Werkzeuge und Service – wir bieten FSW-Turnkey-Lösungen aus einer Hand. Wir sind ein führendes Technologieunternehmen im Bereich Rührreibschweissen und bieten ganzheitliche Fertigungslösungen aus einer Hand. There are no upcoming events at this time.

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Image for Technologie » STIRTEC - Friction Stir Welding             |                STIRTEC – Friction Stir Welding

Technologie » STIRTEC - Friction Stir Welding | STIRTEC – Friction Stir Welding

... Technologie » STIRTEC - Friction Stir Welding ...

OUBO Technology GmbH's Logo

Willich, Germany

1-10 Employees

2010

Unsere Firma Oubo Technology GmbH wurde 2010 gegründet und beschäftigt sich hauptsächlich mit dem Import- und Exporthandel zwischen China und Europa. Wir konzentrieren uns auf den Service für europäische Firmen und bieten Geschäftslösungen für europäische Kunden an, indem wir Produkte und Dienstleistungen aus China nach Europa liefern.

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Core business
Image for Friction Stir Welding

Friction Stir Welding

... Friction Stir Welding ...

Xymat Co LLC's Logo

Colorado Springs, United States

11-50 Employees

2017

Xymat is a premier manufacturer of contract manufacturing using machining, welding, fabrication and assembly technologies to service multiple market sectors. We are a full service provider and operate under a rigorous quality management system and ASME NQA-1 compliance for our NNSA customers. Xymat is a specialty contract machining and fabrication company operating two facilities in Colorado Springs, CO. Xymat has multi-axial CNC machines, extensive semi-automated and manual GTAW and GMAW processes along with the new Friction Stir Welding (FSW) process. Xymat maintains a welding program that is compliant with ASME and AWS codes as dictated by customer requirements. Xymat is a company with over 30 years of experience in producing high-quality dunnage for DOE radioactive containers. Our products have a proven track record of excellence in the DOE. Xymat is a leader in the field of Friction Stir Welding and one of the few contract manufactures that offers this innovative process.

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Core business
Image for Xymat - Machining and Welding, Machining Manufacturer, Cnc Machining

Xymat - Machining and Welding, Machining Manufacturer, Cnc Machining

... Xymat's Friction Stir Welding ...

Bayou Manufacturing Services's Logo

Slidell, United States

11-50 Employees

2018

As the prime contractor for the Offshore Patrol Cutter Program, we choose partners who offer superior product and labor to deliver industry-leading vessels to the United States Coast Guard. Bayou has been a valued partner in the production of the OPCs and this exclusive agreement provides the United States Coast Guard a reliable supply and labor chain that will keep the program on budget and on schedule as we build future vessels.

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Service
Image for Friction Stir Welding

Friction Stir Welding

... The friction stir welding process is being used within the aerospace, military vehicle, aircraft, automotive, shipbuilding, railway rolling stock industries and a growing list of other applications. ...

FSW-Friction Stir Welding's Logo

Santa Maria di Sala, Italy

251-500 Employees

La tecnologia FSW che abbatte ogni limite: non solo macchinari, ma soluzioni per progettare il futuro della tua impresa. Una gamma di macchinari per la saldatura Friction Stir Welding che risponde alle più diverse esigenze di applicazione: macchine verticali, ad alta rigidità, multiasse ed equipaggiabili. Dall’analisi di fattibilità fino all’avvio della produzione e oltre: tutta la nostra esperienza per condurvi a poter gestire in autonomia la tecnologia FSW. Ampliamo le possibilità della tua macchina FPT integrandola con la nostra gamma di prodotti per saldatura FSW. Tutti gli utensili per saldatura – progettati e sviluppati internamente – con cui equipaggiare i macchinari in base al tipo di lavorazione da realizzare.

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Core business
Image for The one-stop shop for Friction Stir Welding | FPT Industrie

The one-stop shop for Friction Stir Welding | FPT Industrie

... FSW is the brand dedicated to Friction Stir Welding technology of FPT Industrie, the only Italian company with 50 years of experience in machine tools that produces machinery and tech solutions for friction welding. ...

Grenzebach Corporation's Logo

Newnan, United States

101-250 Employees

1988

Grenzebach has always been a reliable partner on the customers' journey, anticipating new market requirements early and offering forward-looking solutions. Today Grenzebach is a technology leader in its core markets. In 1960, Rudolf Grenzebach founded Grenzebach Maschinenbau GmbH in Hamlar, Bavaria. In 1974, Grenzebach set an international benchmark with the development of the world’s first processing plant for the float glass production process. In 2001, Grenzebach added its own production facility in China. Today, Grenzebach BSH GmbH bundles the competences for the building materials sector. Grenzebach is thinking ahead and providing the right solution: In 2011, Grenzebach supplied the first friction stir welding plant. In 2014, Sonja Grenzebach took over as the main shareholder of the Grenzebach Group.

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Image for What is friction stir welding? Explained easily.

What is friction stir welding? Explained easily.

... What is friction stir welding? Explained easily. ...

Megastir's Logo

Provo, United States

Mazak MegaStir is the premier tooling designer and builder with solutions for both ferrous and non-ferrous alloys. Mazak MegaStir offers machines, tools and consulting services for Friction Stir Welding (FSW) applications capable of effectively and consistently welding the latest generation of aluminum, steel and nickel-based alloys as well as a wide range of high-temperature and low-temperature metals. Established in 2002, with a worldwide customer base, Mazak MegaStir serves a worldwide customer base and continues to lead the FSW industry with innovative tool materials and advanced tool holder designs that enable customers to consistently produce top-quality, high-strength welds in just one pass. Our inventive engineers leverage their extensive expertise in tool materials and tooling to create solutions for the toughest welding challenges in our state-of-the-art, ISO 9001 certified R&D prototyping and production facility. Provide precision FSW tool holder designs for conventional CNC machines. These tool holders provide process feedback to control forge force and monitor temperature. We created and facilitated the high-temperature alloy FSW industry with innovative tooling, no one provides comparable tools in the industry. Achieve a better weld today with full-function Friction Stir Welding technology from Mazak MegaStir.

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Product
Image for Mazak MegaStir Technology

Mazak MegaStir Technology

... Since 2001, Mazak MegaStir has created proprietary Friction Stir Welding products aimed at combining un-joinable materials. ...

PaR Systems's Logo

Woodbury, United States

251-500 Employees

1961

PAR Systems is a leader in specialty cranes and radiation-tolerant handling solutions. We’re experts at lifting and moving extremely heavy loads, we can integrate cranes into nuclear handling systems and we’ve been building radiation-hardened equipment for handling materials in hazardous environments for decades. We have engineered hundreds of intelligent solutions for challenging environments. Whether it’s new construction or decommissioning applications, radioactive or caustic environments, underwater applications, environments with explosive particulate and gasses, elevated temperature situations, or conventional munitions demilitarization, we have the experience to get the job safely. Operating in a nuclear facility requires an understanding of how systems will respond to the radioactive environment.

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Service
Image for Friction Stir Welding

Friction Stir Welding

... PAR Systems’ friction stir welding systems are driven by innovative I-STIR technology. Contact us today to learn more and discuss your friction stir welding needs. ...

AEE Lightweight's Logo

Suzhou City, China

251-500 Employees

AEE is one of the domestic leading companies focused on FSW technologies, has not only developed FSW equipments and processes, but also complete manufacturing solutions for welding modules. AEE is the patent authorized unit of manufacturing friction stir welding equipment by The Welding Institute (TWI), which has the R&D and system integration ability of mechanical, electricity and liquid integration equipment, and provides welding and technical service as well.

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Image for Friction Stir Welding, Aluminum Alloy Welding, Welding Production Line - AEE Lightweight

Friction Stir Welding, Aluminum Alloy Welding, Welding Production Line - AEE Lightweight

... Friction Stir Welding, Aluminum Alloy Welding, Welding Production Line - AEE ...

Delco Corporation's Logo

Akron, United States

11-50 Employees

1971

At Delco, we bring more than 40 years of experience in project management and product development in the manufacture of precision components and assemblies. Delco is proud to support the aerospace, energy, military and armor, heavy truck and automotive, oil and gas, plastics manufacturing, bio-pharmaceutical, and medical markets. Delco excels at all levels of project management:. If you need turnkey product development we can help with manufacturing cost reduction, or sourcing and manufacturing support. Careers at Delco News & Events Terms & Conditions.

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Service
Image for Friction Stir Welding

Friction Stir Welding

... Friction stir welding is a metal joining alternative to vacuum furnace brazing, laser welding, gun drilling, heat pipes, and conventional welding. ...


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Facts about those Friction Stir Welding Results

Some interesting numbers and facts about the results you have just received for Friction Stir Welding

Country with most fitting companiesUnited States
Amount of fitting manufacturers43
Amount of suitable service providers30
Average amount of employees101-250
Oldest suiting company1961
Youngest suiting company2018

Geographic distribution of results





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Things to know about Friction Stir Welding

What is Friction Stir Welding?

Friction Stir Welding (FSW) is a solid-state joining process that utilizes a non-consumable tool to join two facing workpieces without melting the material. In this process, the tool, which typically has a pin and shoulder, is rotated and slowly plunged into the joint line between two pieces of sheet or plate material, which are butted together. The parts have to be clamped onto a backing plate in a manner that prevents the joint surfaces from being forced apart. Heat is generated through friction between the rotating tool and the material, which leads to a softened region. The tool then mechanically mixes the metals between the two pieces at the place of the joint, thereby forging the metals together under pressure to form a bond. The significance of Friction Stir Welding within manufacturing and fabrication cannot be overstated. Its introduction revolutionized the welding of metals, particularly aluminum and its alloys, which are known for their challenges with conventional welding techniques due to their thermal properties. FSW offers numerous advantages, including high joint strength, low distortion, and the absence of fumes that often accompany traditional welding methods. These benefits make FSW particularly appealing in industries where precision and material integrity are paramount, such as aerospace, automotive, and marine engineering. The process's ability to join dissimilar metals also opens up new possibilities in design and manufacturing, further cementing its role as a critical innovation in materials engineering.


Advantages of Friction Stir Welding

1. Enhanced Joint Strength
Friction Stir Welding (FSW) produces joints of superior strength and quality compared to conventional welding techniques. The process involves the mechanical intermixing of two pieces, leading to a solid-state bond with minimal defects. This characteristic is particularly beneficial for applications requiring robust and durable welds.

2. Reduced Thermal Distortion
One of the significant advantages of FSW is its ability to minimize thermal distortion. Unlike traditional welding methods that apply high heat, causing warping and weakening of the material, FSW uses frictional heat, resulting in uniform temperature distribution and less thermal deformation. This feature is crucial for maintaining the integrity and precision of the welded components.

3. Eco-Friendly Process
FSW is recognized for its environmentally friendly attributes. The process does not require filler materials, flux, or shielding gases, which are common in other welding methods. This absence of consumables not only reduces the cost but also minimizes the environmental impact, making FSW a more sustainable choice for welding applications.


How to select right Friction Stir Welding supplier?

1. Experience and Expertise
Ensure the supplier has a strong track record in friction stir welding, with a portfolio that demonstrates their capability in handling projects similar to yours.

2. Technology and Equipment
Verify that the supplier uses up-to-date technology and equipment. This is crucial for achieving high-quality welds and efficient production.

3. Material Compatibility
Check that the supplier has experience with the specific materials you intend to weld. Different materials require different approaches in friction stir welding.

4. Quality Assurance
Look for suppliers that have robust quality assurance processes in place, including certifications relevant to the industry, to ensure the highest standards are met.

5. Capacity and Scalability
Assess whether the supplier has the capacity to meet your current needs and the scalability to accommodate your future growth.

6. Location and Logistics
Consider the supplier's location and its impact on logistics, especially if tight timelines or continuous supply is a priority for your project.

7. Cost Effectiveness
Evaluate the cost-effectiveness of the supplier's services, ensuring that the price aligns with your budget constraints without compromising on quality.


What are common B2B Use-Cases for Friction Stir Welding?

Friction Stir Welding (FSW) has revolutionized joint solutions in the aerospace industry, offering a solid-state joining process that eliminates common welding defects and enhances the structural integrity of components. This technique is especially beneficial for welding aluminum alloys used in aircraft fuselages and wings, where traditional welding methods may compromise material properties. In the automotive sector, FSW provides an efficient solution for joining lightweight materials, contributing to vehicle weight reduction and improved fuel efficiency. Manufacturers leverage this technology to weld parts such as engine components and aluminum panels, capitalizing on its ability to produce high-strength, defect-free joints that meet stringent safety and performance standards. The shipbuilding industry benefits from FSW in constructing aluminum vessels, where the process ensures strong and durable joints capable of withstanding harsh marine environments. This welding method is particularly valued for assembling large panels and sections of ships, offering improvements in production speed and reducing material distortion compared to conventional welding techniques. Furthermore, FSW finds application in the electronics industry, where it is used to join dissimilar materials in heat sinks and other components requiring efficient thermal management. The process's low-temperature operation prevents damage to sensitive electronic parts, providing a reliable method for producing high-quality joints in complex assemblies.


Current Technology Readiness Level (TLR) of Friction Stir Welding

Friction Stir Welding (FSW) is positioned at a high Technology Readiness Level (TRL), specifically between levels 8 and 9, indicating it is fully matured and has been proven to work in actual applications. This advanced standing is primarily due to its extensive validation in various industrial settings, from aerospace to automotive manufacturing, where its benefits over traditional welding techniques are well-documented. The core technical reasons behind its high TRL include its solid-state process that eliminates melting, thereby minimizing distortions and avoiding solidification defects common in conventional welding. Additionally, FSW offers superior joint strength, enhanced mechanical properties, and reduced stress concentrations. Its capability to join dissimilar and non-weldable aluminum alloys further underscores its technological maturity. The process's environmental benefits, such as low energy consumption and absence of fumes or arc light, align with current sustainability goals, pushing its adoption in industries focused on reducing their environmental footprint. Continuous innovations and improvements in tool design and the understanding of the underlying metallurgical processes have resolved initial challenges, solidifying its status as a reliable and efficient welding technology.


What is the Technology Forecast of Friction Stir Welding?

In the Short-Term, friction stir welding (FSW) is anticipated to see significant improvements in automation and control systems. Advancements in robotics and artificial intelligence are expected to enhance the precision and speed of the welding process, allowing for greater efficiency in manufacturing. This phase will likely focus on optimizing current machinery to reduce operational costs and improve the quality of welds in various industrial applications, including aerospace and automotive sectors. The Mid-Term development stage is set to witness the expansion of FSW capabilities to a wider range of materials, including high-strength steels and temperature-sensitive alloys. Research and development efforts will concentrate on adapting the process parameters to accommodate these materials, potentially revolutionizing their fabrication and assembly processes. This phase may also explore the environmental benefits of FSW, such as energy efficiency and the reduction of hazardous emissions, positioning it as a greener alternative to traditional welding methods. Looking into the Long-Term, the focus shifts towards the integration of FSW with emerging manufacturing technologies, such as additive manufacturing (3D printing). This combination could enable the production of complex structures with enhanced mechanical properties, opening new avenues for design and innovation. Furthermore, advancements in machine learning algorithms are expected to facilitate self-optimizing FSW systems, capable of adjusting parameters in real-time for optimal performance across a variety of applications.


Frequently asked questions (FAQ) about Friction Stir Welding Companies

Some interesting questions that has been asked about the results you have just received for Friction Stir Welding

Based on our calculations related technologies to Friction Stir Welding are Industrial Electroplating, Industrial Filtration, Industrial Sintering, Industrial Extrusion, Industrial Handling

The most represented industries which are working in Friction Stir Welding are Manufacturing, Science and Engineering, Transportation, Hardware, Natural Resources

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